SBIR-STTR Award

Chalcogenide Polymer Infrared Optics
Award last edited on: 5/26/2022

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,240,138
Award Phase
2
Solicitation Topic Code
PH
Principal Investigator
Jay Liebowitz

Company Information

Norcon Technologies LLC

3851 North Camino Ojo De Agua
Tucson, AZ 85749
   (520) 370-1255
   info@norcontech.com
   www.norcontech.com
Location: Single
Congr. District: 02
County: Pima

Phase I

Contract Number: 2016089
Start Date: 6/1/2020    Completed: 5/31/2021
Phase I year
2020
Phase I Amount
$255,870
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is to make infrared (IR) thermal imaging more affordable and widespread. Thermal imaging is used for firefighting, warfighter night vision, mechanical monitoring, and automotive safety, in particular. The majority of pedestrian fatalities could potentially be prevented by automotive night vision cameras; however, current infrared lenses are cost-prohibitive, limiting their adoption. The proposed project will advance the development of a transparent IR material that can lower imaging costs. Benefits will include lighter night vision goggles in defense applications, greater deployment of thermal imaging in automotive markets, and more accurate machine monitoring for industrial applications.This Small Business Innovation Research (SBIR) Phase I project aims to develop a new class of chalcogenide optical polymers for infrared imaging applications. Most mass-produced lenses, such as those in smartphones, are made of polymers that are transparent in the visible but opaque in the IR. The proposed sulfur-based polymer is based on new chemical synthesis and infrared fingerprint engineering. The proposed project will address the trade space defined by infrared transparency, encouraging higher chalcogen content; and thermomechanical stability and processability, encouraging higher organic content. In addition, the material's plastic nature enables novel optical designs that could potentially employ state-of-the-art freeform concepts currently rarely used in infrared imaging. Such designs can lead to more compact, lighter, and higher performance optical systems for a range of infrared imaging applications.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2129415
Start Date: 11/15/2021    Completed: 10/31/2023
Phase II year
2022
Phase II Amount
$984,268
The broader impact and commercial potential of this Small Business Innovation Research (SBIR) Phase II project is to improve the optics and lenses used in near infrared 3D imaging. Glass lenses, which have excellent transmittance and thermal properties, are used in light detection and ranging (LiDAR) and rangefinders for distances beyond a few tens of meters. Polymer lenses, which are moldable and lower cost, are typically used in consumer-mobile 3D cameras and emerging automotive LiDAR systems. The refractive indices of these lenses limit the numerical aperture and require longer-than-desired lens barrels. The proposed polymeric chalcogenide lenses combine infrared transmittance, index, and thermal properties with the cost and moldability of optical polymers. The innovation enables the molding of freeform polymer lenses with increased numerical aperture and reduced barrel lengths. These properties make possible more compact, lighter, and lower cost 3D imagers. With these advantages, rangefinders can be more easily carried and scan faster and smartphone cameras can have wider viewing angles. Additionally, LiDAR systems can image more accurately around a vehicle and improve both driver and pedestrian safety.This Small Business Innovation Research Phase II project seeks to advance sulfur polymer chemistry and materials processing for the development of a new class of near infrared (NIR) optical components. Innovative chemical synthesis and infrared fingerprint engineering has led to the development of a new class of optical polymers with the potential for imaging applications in the NIR. As a result of extensive optical and mechanical characterization, including the determination of the optical constants over the full infrared spectrum, measurement of mechanical properties such as the coefficient of thermal expansion, measurement of thermo-optic coefficients, and determination of stress-optic coefficients, the materials will now be developed and integrated for product applications with innovative optical designs based on material's unique property set. Freeform optical design concepts will be used which, to date, have not often been used in infrared imaging. Such designs may lead to more compact, lighter, and higher performance optical systems for infrared imaging applications, further leveraging the advantages of the material's transmission spectrum, incorporating absorption, bulk scattering and surface scattering, and surface scattering contributions.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.