SBIR-STTR Award

Engineered Scaffolds for Complex Craniomaxillofacial Reconstructions
Award last edited on: 2/5/13

Sponsored Program
SBIR
Awarding Agency
NIH : NIDCR
Total Award Amount
$971,066
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Leenaporn Jongpaiboonkit

Company Information

Tissue Regeneration Systems Inc (AKA: TRS)

46701 Commerce Center Drive
Plymouth, MI 48170
   (425) 576-4032
   info@tissuesys.com
   www.tissuesys.com
Location: Multiple
Congr. District: 11
County: Wayne

Phase I

Contract Number: 1R43DE019979-01
Start Date: 00/00/00    Completed: 00/00/00
Phase I year
2009
Phase I Amount
$121,338
Craniomaxillafacial (CMF) reconstruction remains a significant challenge due to the complex geometry and the need to restore both esthetics and function, especially for large mandibular segmental defects resulting from tumor resection, trauma or congenital defects. The current clinical gold standard, vascularized free bone flap (VBF), still suffers significant drawbacks. Among these are the inability to restore defect geometry, the inability to restore complete mandibular function, and the significant surgical and functional morbidity associated with harvesting the graft. Indeed this surgical morbidity precludes the use of VBF in some patients. The ability to create a customized, functional and degradable synthetic scaffold that would enhance tissue regeneration would be a significant advance in CMF reconstruction in general and mandibular reconstruction specifically. The specific focus of this phase I SBIR is to demonstrate the feasibility of designing, manufacturing and placement of an osteoconductive coating customized for mandibular reconstruction scaffolds directly from patient image data. We will specifically show that scaffolds capable of withstanding functional masticatory loads can be reproducibly manufactured and osteoconductively coated directly from patient specific CT scans. We will create these scaffolds directly from domestic pig, macaca fasicicularis monkey, and human patient CT data. A phase II SBIR testing these scaffolds in both the domestic pig and Macaca fasicicularis monkey would follow on to demonstrate both functional and regenerative capability of these scaffolds in large functional animals models, leading to an eventual clinical trial.

Public Health Relevance:
Repair of damage and deformity of the bones in the face and head is problematic because both aesthetics and function must be restored. TRS now has the capability to take patient specific anatomical data from CT scans and design and manufacture custom implants to repair and regenerate damaged tissue. Successful clinical introduction of these implants would allow patients to receive degradable scaffolds that mimic the contours of their own bone, can bear the mechanical forces of chewing, and encourage the growth of new tissue. Thus, patients could be spared the risk of autografts and still obtain immediate return of aesthetic and mechanical function. Long term, the degradable implant will be totally replaced by native bone.

Public Health Relevance Statement:
Project Narrative Repair of damage and deformity of the bones in the face and head is problematic because both aesthetics and function must be restored. TRS now has the capability to take patient specific anatomical data from CT scans and design and manufacture custom implants to repair and regenerate damaged tissue. Successful clinical introduction of these implants would allow patients to receive degradable scaffolds that mimic the contours of their own bone, can bear the mechanical forces of chewing, and encourage the growth of new tissue. Thus, patients could be spared the risk of autografts and still obtain immediate return of aesthetic and mechanical function. Long term, the degradable implant will be totally replaced by native bone.

Project Terms:
4H3 protein; Abscission; Anatomic; Anatomic Abnormality; Anatomical Abnormality; Anatomical Sciences; Anatomy; Animal Model; Animal Models and Related Studies; Animals; Area; Au element; Autograft; Autologous Transplantation; Autotransplant; Bears; Birth Defects; Bite Force; Body Tissues; Bone; Bone Regeneration; Bone and Bones; Bones and Bone Tissue; CAT Scan, X-Ray; CAT scan; CT X Ray; CT scan; Cancers; Chewing; Clinical; Clinical Trials; Clinical Trials Design; Clinical Trials Network; Clinical Trials, Unspecified; Collaborations; Complex; Computed Tomography; Computerized Axial Tomography (Computerized Tomography); Computerized Tomography, X-Ray; Congenital Abnormality; Congenital Anatomic Abnormality; Congenital Anatomical Abnormality; Congenital Defects; Congenital Deformity; Congenital Malformation; Congenital or Acquired Anatomic Abnormality; Congenital or Acquired Anatomical Abnormality; Custom; Data; Defect; Deformity; Devices; Domestic Pig; EMI scan; Engineering; Engineerings; Esthetics; Excision; Extirpation; Face; Flaps; Flexibility; Foundations; Goals; Gold; Harvest; Head; High Resolution Computed Tomography; Human; Human, General; Image; Implant; Individual; Inferior Maxillary Bone; International; Island Flaps; Load-Bearing; Loadbearing; Macaca; Macaque; Malignant Neoplasms; Malignant Tumor; Man (Taxonomy); Man, Modern; Mandible; Mandibular Scaffold; Marketing; Mastication; Masticatory Force; Mechanics; Medical Device; Microscopy, Electron, Scanning; Molecular Genetic Abnormality; Monkeys; Morbidity; Morbidity - disease rate; Natural regeneration; Occlusal Force; Operation; Operative Procedures; Operative Surgical Procedures; Oral; Patients; Permeability; Phase; Pig, Domestic; Pliability; Position; Positioning Attribute; Process; Regeneration; Relative; Relative (related person); Removal; Reporting; Risk; SBIR; SBIRS (R43/44); Scanning; Science of Anatomy; Simulate; Small Business Innovation Research; Small Business Innovation Research Grant; Structure; Surface; Surgeon; Surgical; Surgical Flaps; Surgical Interventions; Surgical Procedure; Surgical Removal; Sus scrofa domestica; System; System, LOINC Axis 4; Testing; Time; Tissues; Tomodensitometry; Tomography, Xray Computed; Transplantation, Autologous; Trauma; Ursidae; Ursidae Family; Weight-Bearing; Weight-Bearing state; Weightbearing; X-Ray Computed Tomography; anatomy; bite strength; bone; bone repair; catscan; clinical investigation; clinical relevance; clinically relevant; computed axial tomography; computerized axial tomography; computerized tomography; craniofacial; craniofacial complex; craniofacies; design; designing; facial; imaging; in vivo; interest; malignancy; mandibular; manufacturing process; maxillofacial; mimecan; model organism; neoplasm/cancer; new growth; osteoglycin; osteoinductive factor; pre-clinical; preclinical; preclinical study; public health relevance; reconstruction; regenerate; regenerate new tissue; regenerating damaged tissue; regenerative; repair; repaired; resection; restoration; scaffold; scaffolding; skeletal tissue; surgery; tissue reconstruction; tissue regeneration; tumor

Phase II

Contract Number: 2R44DE019979-02A1
Start Date: 8/13/09    Completed: 8/31/13
Phase II year
2011
(last award dollars: 2012)
Phase II Amount
$849,728

Large mandibular segmental defects resulting from tumor resection, trauma, and congenital anomalies remain one of the most difficult clinical challenges in CMF reconstruction. Autologous tissue grafts and synthetic materials are the current clinical gold standard but suffer from significant drawbacks that make these solutions far from ideal. In particular, prosthetic devices implanted to fill mandibular bone defects and attached to the adjacent host tissues with titanium plates or screws are prone to failure due to metal fatigue and fracture or bone resorption at the host tissue-metal interface. To compete in the CMF reconstruction market, a degradable biomaterial platform able to act as a carrier for osteobiologics must be established. Tissue Regeneration Systems, Inc (TRS) has developed a platform technology to design and fabricate bioactive resorbable coated devices for CMF reconstruction. TRS also completed a SBIR phase I to demonstate the fidelity and reproducibility of its platform. With this proposal, we will move modular osteoconductive scaffold platforms in two aims: 1) determine the best osteoconductive coating conditions in vitro for cell and protein attachment, and 2) test our CMF scaffolds in a clinical setting to reconstruct large mandibular defects in a large animal model, the Yorkshire pig. Successful completion of this proposal will represent a significant advance in TE reconstruction of mandibular defects, using an innovative modular osteoconductive scaffold. Furthermore, testing in a large pre-clinical animal model will give TRS the data necessary to support a 510K submission for FDA device approval.

Public Health Relevance:
Mandibular reconstruction following tumor resection, trauma, and congenital defects remains one of the most difficult challenges in craniomaxillofacial (CMF) surgery. Successful reconstruction must simultaneously fill complex defects, sustain chewing forces, and achieve a complete repair of compromised bone tissue. To address these issues, we propose to engineer modular osteoconductive scaffolds for use with intra Operating Room (intraOR) biologics to reconstruct large segmental mandibular defects in a pre-clinical porcine animal model. These bioresorbable scaffolds will address current limitations in mandibular reconstruction associated with the use of metal plates including dehiscence, fatigue fracture, hardware loosening and difficulties in achieving complete aesthetic and functional reconstruction.

Thesaurus Terms:
21+ Years Old;Abscission;Address;Adult;Adult Human;Anatomic;Anatomical Sciences;Anatomy;Animal Model;Animal Models And Related Studies;Au Element;Autologous;Biocompatible Materials;Biomaterials;Birth Defects;Bite Force;Body Tissues;Bone Grafting;Bone Growth;Bone Marrow;Bone Marrow Reticuloendothelial System;Bone Regeneration;Bone Resorption;Bone Tissue;Bone Transplantation;Cat Scan;Ct X Ray;Ct Scan;Cell Adhesion;Cell Attachment;Cell-Matrix Adhesions;Cell-Matrix Junction;Cellular Adhesion;Chewing;Clinical;Complex;Computed Tomography;Computerized Axial Tomography (Computerized Tomography);Congenital Abnormality;Congenital Anatomic Abnormality;Congenital Anatomical Abnormality;Congenital Defects;Congenital Deformity;Congenital Malformation;Data;Defect;Development;Device Approval;Device Approval Process;Devices;Emi Scan;Electrodeposition;Electroplating;Engineering;Esthetics;Excision;Exhibits;Extirpation;Flr;Failure (Biologic Function);Family Suidae;Fatigue Fractures;Fixation;Gold;Histology;Human;Image;Implant;In Vitro;Inferior Maxillary Bone;Loinc Axis 4 System;Load-Bearing;Loadbearing;Man (Taxonomy);Mandible;March Fractures;Marketing;Mastication;Masticatory Force;Mechanics;Metal Plating;Metals;Modeling;Modern Man;Molecular Genetic Abnormality;Morbidity;Morbidity - Disease Rate;Morphology;Nanostructures;Natural Regeneration;Occlusal Force;Operating Rooms;Operative Procedures;Operative Surgical Procedures;Osteoclastic Bone Loss;Patients;Phase;Pigs;Primates;Primates Mammals;Prosthesis;Prosthetic Device;Prosthetics;Recombinants;Regeneration;Relative;Relative (Related Person);Removal;Reporting;Reproducibility;Sbir;Sbirs (R43/44);Site;Small Business Innovation Research;Small Business Innovation Research Grant;Solutions;Stress Fractures;Stromal Cells;Suidae;Surgical;Surgical Interventions;Surgical Procedure;Surgical Removal;Swine;System;Technology;Testing;Ti Element;Time;Tissue Engineering;Tissue Grafts;Tissues;Titania;Titanium;Tomodensitometry;Trauma;Weight-Bearing;Weight-Bearing State;Weightbearing;X-Ray Cat Scan;X-Ray Computed Tomography;X-Ray Computerized Tomography;Xray Computed Tomography;Adult Animal;Adult Human (21+);Adulthood;Base;Biodegradable Polymer;Biological Material;Bioresorbable Polymer;Bite Strength;Bone;Bone Morphogenic Protein;Bone Repair;Catscan;Cell Attachment Protein;Chewed;Chews;Clinical Relevance;Clinically Relevant;Computed Axial Tomography;Computerized Axial Tomography;Computerized Tomography;Craniomaxillofacial;Degradable Polymer;Design;Designing;Developmental;Engineered Tissue;Failure;Imaging;In Vivo;Innovate;Innovation;Innovative;Juvenile Animal;Mandibular;Mature Animal;Mechanical;Model Organism;Nano Structured;Nano-Structures;Nanostructured;Osteogenic;Porcine;Pre-Clinical;Preclinical;Reconstruction;Regenerate;Regenerate New Tissue;Regenerating Damaged Tissue;Repair;Repaired;Resection;Sample Fixation;Scaffold;Scaffolding;Suid;Surface Coating;Surgery;Tissue Grafting;Tissue Regeneration;Tumor;Young Animal