SBIR-STTR Award

Robot for Re-Coating Tall Antenna Towers
Award last edited on: 11/14/2018

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$729,997
Award Phase
2
Solicitation Topic Code
N08-041
Principal Investigator
Chris Lee

Company Information

Boston Dynamics Inc (AKA: Bdi)

78 Fourth Avenue
Waltham, MA 02451
   (781) 663-0586
   info@bostondynamics.com
   www.bostondynamics.com
Location: Single
Congr. District: 05
County: Middlesex

Phase I

Contract Number: N62583-09-P-0017
Start Date: 1/1/2009    Completed: 6/30/2009
Phase I year
2009
Phase I Amount
$70,000
The growing maintenance burden of the Navys Very Low Frequency and Low Frequency (VLF/LF) towers make the development of an automated re-coating robot an appealing option for reducing support costs. Current methods of painting towers rely heavily on human agility, vision, intelligence and willingness to take risk. A key challenge for any automated system operating in this environment is to gain sufficient mobility over the tower. Boston Dynamics proposes to build a robot comprised of two major subsystems which separately address reach and dexterity. The robot will include a base platform that spans a significant portion of the tower width. A shuttle attached to this base platform will carry a small agile arm that translates along its length to reach all surfaces of the structure, much like a dot matrix printer. The base provides large reach across the span and the arm provides high dexterity to access all surfaces of the antenna. The arm will have mounted on it a vision system for surface inspection and navigation, water jetting nozzles for cleaning, and pneumatic spray equipment for painting. While many challenges remain to make this robot economically viable, we feel that this mobility solution addresses the most difficult engineering challenges.

Benefit:
With the growing age of the Navys Very Low Frequency and Low Frequency (VLF/LF) antenna towers there is unmet need to automate the inspection and re-coating of these towers. Robotic automation has the potential to significantly reduce the effort and risk associated with ongoing tower maintenance. Commercial applications for this technology span from similar structures such as communications and water towers to the complex, hard to access, support structures under the growing number of aging bridges in With the growing age of the Navys Very Low Frequency and Low Frequency (VLF/LF) antennas there is unmet need to automate the inspection and re-coating of these structures. Robotic automation has the potential to significantly reduce the effort and risk associated with ongoing tower maintenance. Commercial applications for this technology span from similar structures such as communications and water towers to the complex, hard to access, support structures under the growing number of aging bridges in the United Sates.

Keywords:
Robotics, Robotics, Painting, Coating: Automation, Guyed Tower, Antenna

Phase II

Contract Number: N62583-09-C-0181
Start Date: 9/30/2009    Completed: 3/30/2011
Phase II year
2009
Phase II Amount
$659,997
The growing maintenance burden of the Navys Very Low Frequency and Low Frequency (VLF/LF) towers make the development of an automated re-coating robot an appealing option for reducing support costs. Current methods of painting towers rely heavily on human agility, vision, intelligence and willingness to take risk. A key challenge for any automated system operating in this environment is to gain sufficient mobility over the tower. Boston Dynamics proposes to build a robot comprised of two major subsystems which separately address reach and dexterity. The robot will include a base platform that spans a significant portion of the tower width. A shuttle attached to this base platform will carry a small agile arm that translates along its length to reach all surfaces of the structure, much like a dot matrix printer. The base provides large reach across the span and the arm provides high dexterity to access all surfaces of the antenna. The arm will have mounted on it a vision system for surface inspection and navigation, water jetting nozzles for cleaning, and pneumatic spray equipment for painting. While many challenges remain to make this robot economically viable, we feel that this mobility solution addresses the most difficult engineering challenges.

Benefit:
There are many structures similar to the Navys antenna towers. Commercial applications span from structures such as cellular and water towers to the complex, hard to access, support structures under the growing number of aging bridges in the Unites States. We plan to pursue commercialization of this technology through both military and civilian applications.

Keywords:
Painting, Robotics, Antenna, Coating: Automation, Guyed Tower