SBIR-STTR Award

Miniature Electron-Cyclotron Resonance (ECR) Ion Source for Industrial Applications and Research
Award last edited on: 12/19/2013

Sponsored Program
SBIR
Awarding Agency
DOE
Total Award Amount
$489,528
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Wayne D Cornelius

Company Information

Scientific Solutions Inc

11619 Chippenham Way
San Diego, CA 92150
   (858) 485-6411
   N/A
   www.ssolutions.cc
Location: Single
Congr. District: 52
County: San Diego

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2010
Phase I Amount
$99,717
The problem with current electron-cyclotron resonance (ECR) ion sources is they are large. This large size is often incompatible with limited space availability, low power requirements, and/or light weight. These last two requirements are particularly important for accelerator systems designed for portable or transportable operation. A small, lightweight, and reliable source of singly ionized atoms could have a revolutionary impact on accelerator systems. Others have tried various approaches to reduce the size, but the minimum size of these sources has been limited by the free-space wavelength of the rf power energizing the plasma. Scientific Solutions is developing a miniature ECR ion source that is considerably smaller and more compact than those in use today. This miniECR source concept makes judicious use of dielectric materials to shrink the size of the ion source to dimensions smaller than the free-space wavelength. This small size reduces the rf power required to energize the source and enables the miniECR source to be used portable systems and in arrays of sources that could replace the large area sources used in ion implantation. A prototype miniECR source will be fabricated in Phase I of this project. Phase II involves extensive testing and qualification of the ion beam parameters with additional prototypes being fabricated and tested for specific applications. Commercial Applications and Other Benefits Commercial applications include neutron generators, portable accelerators for radiography, detection of explosives and special nuclear materials, and any ion beam application where reliability and low maintenance are essential.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2011
Phase II Amount
$389,811
The electron-cyclotron resonance (ECR) source is rapidly becoming the de facto standard source for accelerator applications where a reliable, robust, and low maintenance source of positive ions is needed for a particular application. As a result, a wide variety of ECR sources have been developed for specific accelerator applications ranging from isotope production to proton therapy to ion implantation and industrial processing. Note however that even the simplest of these sources is relatively large and requires hundreds of kilowatts of RF power. Electron-cyclotron resonance (ECR) sources used for industrial processing, such as ion implantation, are larger still. A small, lightweight, and reliable high-current source of singly ionized atoms could have a revolutionary impact on accelerator systems and industrial processing. The design of a miniature ECR (miniECR) ion source, developed under a Phase I grant, is considerably smaller and more compact than those available today. This source makes judicious use of dielectric materials to shrink the dimensions of the ion source to values significantly smaller than the free-space wavelength (~12 cm). An additional benefit of this small size is a reduction in RF power required to energize the source from hundreds of Watts to less than 100 Watts. The design of the miniECR source was completed in Phase I and two sources were fabricated for testing. The proposed Phase II program characterizes miniECR sources under a variety of conditions specific to different missions. In particular, beams of protons produced by a miniECR source will be characterized to optimize the source for proton-beam accelerators (isotope production, proton therapy, etc.). Operation of a miniECR source with deuterium ions will be characterized to optimize source parameters for neutron sources. Finally, characterization of a miniECR source operating with heavy ions optimizes the source for production of ions suitable for ion implantation and as a source of ions for tuning charge-breeder injection lines. The small size of the miniECR source, coupled with the inherent ruggedness and reliability of ECR sources, simplifies considerably the ion injector of proton accelerators and neutron sources. The small size also enables large ion implantation sources to be replaced with an array of miniECR sources. Additionally a linear array of miniECR sources enables wafer processing by sweeping a line source of ions across the wafer. This approach is not possible with existing ion implantation systems and enables a new paradigm in ion implantation processing that is more compatible with the large-aperture bending magnets used to isolate a particular ion species for implanting in the wafer.