SBIR-STTR Award

Development of Particulate Mass and Count Monitoring Instruments Using Micro-Electro-Mechanical Resonant Balances
Award last edited on: 11/20/2017

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$900,000
Award Phase
2
Solicitation Topic Code
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Principal Investigator
Siavash Pourkamali

Company Information

FemtoScale Inc (AKA: Femto Scale Inc)

3888 E Mexico Avenue Suite 254
Denver, CO 80210
   (303) 881-7359
   info@femtoscale.com
   www.femtoscale.com
Location: Single
Congr. District: 01
County: Denver

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2012
Phase I Amount
$150,000
This Small Business Innovation Research Phase I project aims to develop low-cost light-weight miniaturized instruments, based on micro-electro-mechanical resonant nanobalances, for real-time monitoring of concentration, and size distribution of airborne micro/nano-particles. Aerosol particles in the diameter range from nanometers to microns play important roles in air quality, human health, visibility in the atmosphere, the radiation balance of the earth (climate change), and stratospheric ozone depletion. Aerosol contaminants in industrial cleanrooms can limit the size and quality of integrated circuit elements. There has not been enough progress in light weight and low-cost aerosol particle monitoring technologies over the past decades and the existing technologies cannot address all the existing needs (e.g. in semiconductor industry). The innovative approach proposed here integrates micro/nanoscale electromechanical resonant balances within miniaturized micro-orifice cascade impactors. Cascade impactors separate particles in the air flow based on their size and deposit them on designated micro/nanoscale electromechanical resonant mass balances performing real time mass measurement. The proposed instrument can sample the surrounding air, separate airborne particles into several size ranges, and measure the individual and/or cumulative mass of particles in each size range. The broader impact/commercial potential of this project is development of a more capable and cost effective category of airborne particulate monitors. Currently available particulate monitoring systems can be divided into two major categories: 1. Laser-based counters, and 2. Inertial impactors. Other than being relatively costly and bulky and their need for frequent calibration, lower cost laser-based counters can only detect particles with diameters as small as 0.3µm. Inertial impactors on the other hand can collect particles with diameters as small as a few nanometers, but such systems generally offer no automated or real time processing capability. Collected particulate matter in such systems is manually weighed after sampling a large enough volume of air. Successful development of the proposed technology allows real time monitoring of nanoscale airborne particles down to a few nanometers size range using low cost, light weight instruments. The target market for the proposed instruments can be divided into two major sections: a) Cleanroom/controlled environment monitoring. This includes semiconductor/micro-manufacturing and pharmaceutical cleanrooms, operating rooms, etc.; b) Personal particulate mass exposure monitors for work place safety in industrial environments prone to excessive micro/nanoparticulate generation and dispersion. This includes Nanomaterials processing plants, mines (e.g. coal mines), metal processing plants, etc.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2014
Phase II Amount
$750,000
This Small Business Innovation Research Phase II project aims to develop small size, light-weight, and affordable personal particulate matter (PM) dosimeters. The targeted battery powered instrument almost the size of a fountain pen can be clipped onto clothing and freely carried around. The instrument can sample the surrounding air, separate airborne particles into several size ranges, and measure the mass of particles collected from the air sample in each size range. The instrument is comprised of a miniaturized cascade impactor with micro-electromechanical resonant balances embedded within, as impaction substrates. The cascade impactor configuration separates airborne particles based on their size and deposits them onto the resonant balance surfaces. Added mass of the deposited particles causes a negative shift in the resonant frequency of the microscale resonant balances. Integrated electronics within the system measure the resonator frequency changes and calculate the deposited mass and consequently PM concentration in the air flow in real-time. Development of such instruments would be a major leap forward, not only in aerosol science and technology, but also in microsystems technology. This product would be the first commercial product using a microscale mass balance in a sensory application and could open the door to other possibilities. The broader impact/commercial potential of this project is in industrial hygiene for high dust work environments such as coal mines, underground construction sites, stone and wood cutting facilities, etc. Aerosol particles in the diameter range of a few microns and below pose serious threats to human health. While larger particles are filtered out by human nose and throat, finer particles can reach deep into the lungs and even other organs through the blood stream. It is well established that exposure to high particulate matter concentrations increases risk of various chronic diseases, lowers life expectancy, and in extreme cases leads to severe untreatable conditions such as Silicosis. Currently available particulate monitoring systems cannot address the need for a versatile, convenient, highly portable PM monitor. More importantly, the convenience, affordability, and versatility of the instrument allow tighter monitoring of PM levels and protecting every individual worker from harmful PM exposures. This could be a lifesaver for millions of workers in high risk environments.