Prior attempts to develop and commercialize a lightweight fiberboard panel have faltered due to lack of an industrially robust manufacturing process or significant limitations in end use performance properties. In this Proposed Phase I project, two continuous forming methods will be researched for producing a three-dimensional structural core material with properties suitable for widespread applications. Said core will be incorporated into a composite sandwich panel whose properties will be characterized by finite element analyses and ASTM test methods. Prototype decorative hardwood-veneered panels will be converted from core samples for preliminary commercial feasibility evaluation. A proposed path forward for Phase II research and development and early commercialization will be formulated following a critical analysis of the subject feasibility research.
Anticipated Results/Potential Commercial Applications of Research: It is anticipated that results of this Phase I research will validate the feasibility of manufacturing a lightweight panel substrate in a cost effective manner and with product end use performance characteristics unavailable in earlier lightweight fiberboard panels. Direct commercial participation of prospective manufacturing and marketing strategic partners is anticipated following a favorable feasibility result.
