SBIR-STTR Award

Scaling and Optimizing Manufacturing Methods for Germicidal Optical Fibers (GOFs) to Prevent Disease-Causing Biofilms in Tight Channels
Award last edited on: 12/23/2023

Sponsored Program
STTR
Awarding Agency
NSF
Total Award Amount
$1,239,268
Award Phase
2
Solicitation Topic Code
M
Principal Investigator
Katrina Fitzpatrick

Company Information

Optical Waters LLC

227 Heatherstone Road
Amherst, MA 10021
   (413) 885-8928
   N/A
   www.opticalwaters.com

Research Institution

University of Massachusetts - Amherst

Phase I

Contract Number: 2136341
Start Date: 1/1/2022    Completed: 3/31/2023
Phase I year
2022
Phase I Amount
$255,492
The broader impact of this Small Technology Transfer Research (STTR) Phase 1 project is to advance the development of germicidal optical fibers (GOF). GOFs side emit ultraviolet-C (UV-C) radiation along their entire length like a glowstick. Their use in tight channels of homes, businesses, and hospitals can eliminate pathogenic bacteria and viruses that cause operational issues, infections and even deaths. The ability to distribute ultraviolet radiation into tight channels outranks the current biofilm prevention approach of using chemical management or surface modification that works for a short duration (days), damage surfaces and produces harmful by-products. This technology holds promise for extension to other industries in biomedical devices, home appliances, air purification and water systems. This project will advance the manufacturability of GOFs from a non-scalable dip coating process to a draw tower. GOFs consist of two parts: a) a light engine that houses a UV-C LED and b) a UV side emitting optical fiber. UV-C light (265 nm wavelength) is sent from the LED through the glass core and scattered by a nanoparticle coating, resulting in emission of UV-C light into the surrounding environment (air/water). Currently, the specific material needed for the manufacturing of GOFs are not suitable for manufacturing in a draw tower, and the technology is limited to 1 m rigid fibers. Therefore, the specific objectives in this project are to (i) innovate the chemistry of the external nano-enabled polymer able to distribute UV-C radiation for draw tower application, (ii) modify the manufacturing steps in a draw tower to enable large scale manufacturing of < 300 µm diameter for increased flexibility and > 50 m length GOFs and (iii) control nanoparticle positioning in large scale manufacturing to enhance uniform light scattering profile through the length of the fiber.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2321377
Start Date: 9/15/2023    Completed: 8/31/2025
Phase II year
2023
Phase II Amount
$983,776
The broader/commercial impact of this Small Business Innovation Research (SBIR) Phase II project is to advance the development of germicidal optical fibers (GOFs). GOFs are the first fiber technology that can effectively distribute ultraviolet (UV)-C radiation in pipes, tubes, and channels by side-emitting UV-C radiation along their entire length, like a glowstick. Placing these fibers in conduits found in hospitals, homes, and businesses can reduce infections, deaths, and operational issues caused by bacteria build-up. By expanding the use of the GOFs, the team hopes to can reduce reliance on toxic chemicals for disinfection and decrease harmful disinfection by-products. This research will increase the knowledge on the ability to manufacture specialty optical fibers as well as increase general knowledge on UV disinfection technologies. This SBIR Phase II project aims to address the logarithmic decay of light that occurs in all existing optical fibers. This limits the working length of GOFs. Technical improvements to the GOFs are needed to increase the uniformity of the light profile. Current draw tower manufacturing methods and equipment are not able to optimize the light profile. Therefore, the specific objectives of this project are to: i) modify the manufacturing equipment in a draw tower and ii) alter the optical configuration to increase the total light availability in the fiber. These objectives will increase the uniformity of light scattering along the length of the fiber and increase the length of GOFs that can be used in disinfection applications.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.