SBIR-STTR Award

Development of a Scalable, Reproducible Manufacturing Process for Lightweight, High-Temperature Neutron Shield
Award last edited on: 3/3/2021

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,416,506
Award Phase
2
Solicitation Topic Code
MI
Principal Investigator
Danielle Castley

Company Information

Becq (AKA: Neutroelectric LLC)

808 Market Street
Camden, NJ 08102
   (856) 889-9156
   N/A
   www.becqtech.com
Location: Single
Congr. District: 01
County: Gloucester

Phase I

Contract Number: 1913303
Start Date: 6/1/2019    Completed: 5/31/2020
Phase I year
2019
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is to enable safer and more economical nuclear power. This project will help increase the safety of nuclear power plants by reducing radiation damage to reactor components and reducing radiation exposure to power plant workers and personnel. In addition, it will reduce overall plant life cycle costs by reducing the cost of spent fuel management and decommissioning. By these means, this project will support the public benefit from continued and expanded use of nuclear power as a clean energy source. This Small Business Innovation Research (SBIR) Phase I project goal is to reduce the thermal expansion properties of a lightweight, high-temperature neutron shielding material. The key value proposition provided by this material over existing products is the unique increase in the operating temperature without producing a notable increase in weight or reduction in neutron stopping power. However, to enable its practical use, the material must be further adapted to reduce the coefficient of thermal expansion to meet reactor design requirements. With success, the proposed project will overcome the technical hurdle of reducing the coefficient of thermal expansion without altering other key material properties such as neutron stopping power, radiation resistance, density, and maximum operating temperature. Three approaches applied separately and in combination, if necessary, will be explored for reducing the coefficient of thermal expansion. These strategies may also be applicable for reducing the coefficient of thermal expansion in other neutron shielding materials with design limitations. This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2025759
Start Date: 8/1/2020    Completed: 7/31/2022
Phase II year
2020
(last award dollars: 2021)
Phase II Amount
$1,191,506

The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is the improved safety and reduced cost of commercial nuclear power. The annual, global lightweight, high-temperature neutron shield market is approximately $100 million. Better materials can increase the safety of nuclear plant operations by reducing radiation damage to both in-containment components and radiation exposure to power plant workers. This project develops a high-temperature, lightweight neutron shield material for reactor design, power plant operations, and spent fuel management. This material platform's competitive advantages are the following: 1) it can operate at temperatures 50% higher (degrees C) than current materials 2) it is castable, instead of requiring extrusion molding or machining and 3) it is cost competitive with current low-temperature neutron shielding materials. The primary objective is to develop a reproducible, full-scale manufacturing process for this new material. This new material platform will reduce overall plant life cycle costs by reducing the expenses associated with spent fuel management and decommissioning. This Small Business Innovation Research (SBIR) Phase II project advances a high-temperature, lightweight neutron shielding material for the nuclear industry. Specific objectives for the proposed research to scale the production process for industrial volumes by the following: 1) determine a blending procedure for mixing nanoparticles into the liquid resin prior to curing, 2) establish a mixing process for evenly incorporating the catalyst into the base resin for large volume parts, 3) determine a product formation process by designing molds and the mold extraction process for the large volume parts, 4) determine quality control check points for production and 5) characterize samples to confirm material properties.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.