SBIR-STTR Award

Redefining Air Conditioning: Commercializing Hyper-Efficient Rotary Heat Exchanger for Residential and Commercial HVAC Energy Reduction
Award last edited on: 10/14/2020

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,225,000
Award Phase
2
Solicitation Topic Code
CT
Principal Investigator
Matt Miller

Company Information

Nativus Inc

615 Spice Islands Drive
Sparks, NV 89431
   (858) 395-5060
   info@nativuspower.com
   www.nativuspower.com
Location: Single
Congr. District: 49
County: San Diego

Phase I

Contract Number: 1844015
Start Date: 2/1/2019    Completed: 1/31/2020
Phase I year
2019
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) project addresses the immediate need to develop advanced air conditioning technology that increases energy efficiency and will have a significant and positive impact on reducing Greenhouse Gas (GHG) Emissions. As Room Air Conditioning (RAC) demand increases by an estimated 5x over the next 30 years, it is crucial that newly established scientific and technological approaches be developed which lessen the requirement of 'peaker' power plants to supply electricity for their operation. Nativus is engineering an energy-efficient 12,000 BTU Room Air Conditioner (RAC) for residential and light-commercial consumers, capable of cooling 500 ft2. Through a complete architectural redesign, our proprietary technology offers customers a solution to their air conditioning needs which is cheaper to operate, quieter, filters the air, and is easier to install than currently available commercial offerings.This SBIR Phase I project proposes to develop a novel, rotating air conditioning design which combines the main components of an air conditioner into a single, packaged device to drastically increase air conditioner performance. The roughly one billion air conditioners in operation globally operate at 5-10% of their theoretical ultimate Carnot efficiency, as industry focuses on "first-cost" and has not demonstrated meaningful, radical improvements since the inception of the air conditioner. The current state-of-the-art technology in the HVAC industry is based upon the 'fan plus finned-tube' (FPFT) Heat Exchanger in which a fan blows air across either hot or cold heat exchanger fins. This architecture results in the formation of an insulative 'boundary layer', severely degrading heat exchanger performance. Through the use of one high-efficiency motor, instead of two or three motors commonly found on state-of-the-art technology, our proprietary design rotationally-shears the boundary layer from the surface of the heat exchanger, thereby increasing efficiency while decreasing power consumption. Our research objectives include air conditioner component and system-level validation, supported by three milestones which include Nationally Recognized Testing Laboratory (NRTL) performance validation, system reliability through prototype testing, and economic analysis. The tasks involved in our project include design, manufacture, assemble, and testing of a complete system.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2026074
Start Date: 8/1/2020    Completed: 8/31/2023
Phase II year
2020
Phase II Amount
$1,000,000
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) project will develop a room air conditioner (RAC) that reduces electricity consumption and decreases carbon dioxide and other emissions. The need for space cooling is expected to increase both in the U.S. and globally. With current technologies achieving only incrementally better energy efficiency, consumer costs and grid loads will worsen. The proposed technology will lead to an estimated 67% reduction in energy costs for consumers and a higher quality of life through improved indoor air quality. Billions of RACs are predicted to be sold in the next 30 years, requiring $1.2T in power generation capacity; investments that can be significantly reduced by improved efficiencies such as the proposed RAC. Internet-of-things (IoT) IoT functionalities for RACs will allow further energy efficiency as the units will respond automatically to grid demand signals. The additional benefits are improved indoor air quality through the RAC?s air filtration functionality, improved external air quality from emissions reductions, reduced noise pollution from more efficient system operation, and reduced solid waste generation from longer product life. This SBIR Phase II project proposes to finalize and validate prototyping through bench-top and third-party laboratory testing, demonstrate and verify air conditioner performance through field pilot testing and evaluation, and finalize design-for-manufacturability (DFM) and IoT integration of field-ready prototypes. Within these tasks, this project will perform component-level optimization of the heat exchanger, compressor, magnetic linkage, and housing assembly. The testing phase will collect verification and validation data in multiple relevant real-world environments. This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.