SBIR-STTR Award

Engineering brewer's yeast for enhanced flavor production during fermentation
Award last edited on: 2/27/2019

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,674,999
Award Phase
2
Solicitation Topic Code
BT
Principal Investigator
Charles Denby

Company Information

Berkeley Brewing Science Inc (AKA: Berkeley Fermentation Science Inc)

2323 Spaulding Avenue
Berkeley, CA 94703
   (206) 799-2668
   info@berkeleybrewingscience.com
   www.bbsbeer.com
Location: Single
Congr. District: 13
County: Alameda

Phase I

Contract Number: 1722376
Start Date: 7/1/2017    Completed: 6/30/2018
Phase I year
2017
Phase I Amount
$225,000
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) project is to engineer brewer's yeast for a more consistent, cost-effective, and sustainable brewing process. The flowers of hop plants provide both bitterness and "hoppy" flavor to beer. Hops are, however, both a water and energy intensive crop and vary considerably in essential oil content, making it expensive and difficult to achieve a consistent hoppy taste in beer. The goal is to engineer brewer's yeast to biosynthesize aromatic monoterpene molecules that impart hoppy flavor to beer by incorporating recombinant DNA derived from yeast, mint, and basil. Over the last two decades, consumers have displayed an increasing preference for beers that contain hoppy flavor. Hops are an expensive ingredient for breweries to source (total domestic hop sales have tripled over the last 10 years due to heightened demand) and a crop that requires a large amount of natural resources: ~100 trillion liters of water is required for annual irrigation of domestic hops. Reducing the reliance of the brewing industry on hops would significantly increase the sustainability of the brewing process by decreasing water usage, also leading to the commercial benefits of decreased brewing costs and greater consistency of beer flavor. This SBIR Phase I project proposes to engineer the biosynthesis of hop-derived monoterpenes in brewer's yeast to meet the following industrial performance requirements: 1) Normal propagation and fermentation characteristics, 2) precise and robust production of monoterpenes at scale, and 3) the absence of off-flavors. The proposed research sets out to test whether the expression of 5 key biosynthesis pathway enzymes can be expressed in a way that each of these performance requirements is met in a single strain. Recently developed synthetic biology tools will be used to create hundreds of DNA constructs, each containing a different combination of promoters driving expression of the 4 corresponding genes (designs). Incorporating genetically stable DNA constructs into brewer's yeast is complicated by their polyploid genome. To overcome this difficulty, preliminary work was conducted to develop a Cas9-mediated integration strategy, which leverages a colorometric assay to assist with the challenge of identifying stable pathway transformants. Strains will be constructed and evaluated in two subsequent rounds. In the first round, a diverse set of designs will be explored, and in a second round, strains will be constructed based on the designs that most closely meet with performance requirements and avoid production of potential off-flavors.

Phase II

Contract Number: 1831242
Start Date: 8/15/2018    Completed: 7/31/2020
Phase II year
2018
(last award dollars: 2021)
Phase II Amount
$1,449,999

The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is to develop engineered brewer's yeast to produce hop flavor compounds during beer fermentation, so as to replace the need for agriculturally produced hops. Using agriculturally produced hops as a flavor component poses several challenges: 1) hops farming is natural resource intensive, 2) flavors imparted by hops are inconsistent from batch-to-batch, 3) lengthy agriculture timelines decouple demand from supply, and 4) new flavor varieties are restricted by slow and capital intensive hops breeding programs. This project establishes a product development framework for engineering brewer's yeast to produce flavor compounds during fermentation that are matched to consumer preferences. The technology developed during this project will allow for sustainable, consistent, on-demand production of hop flavors, and, in addition, may be extended to additional flavors and other fermentable products.This SBIR Phase II project will develop engineered brewer's yeast for production of flavor compounds that are ordinarily derived from hops. At present, the beer industry relies on agriculturally produced hops to impart organoleptically rich flavors and character to beer. Engineered yeast strains will serve as a drop-in replacement for conventional brewing strains, in that they both ferment beer and produce flavor compounds at concentrations desired in the finished beer. By applying an agile development framework towards yeast strain development, new brewer's yeast strains will be generated that produce flavor bouquets preferred by brewers and consumers. Genes that encode biosynthetic pathways for production of flavor compounds will be incorporated into brewer's yeast, and various gene regulatory programs will be tested that give rise to myriad flavor bouquets in finished beer. Strains will be initially evaluated in small-scale micro-aerobic fermentations and analyzed by GC/MS to screen for relevant flavor compound concentrations. Based on screening results, strains with desired target flavor compound concentrations will be used to produce beer at industrial pilot scale for evaluation by sensory analysis panels as a means of generating consumer feedback. This workflow will be deployed in an iterative fashion to optimize the performance of the hops flavor-producing brewer's yeast.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.