SBIR-STTR Award

Novel Device for Maintaining Continuous Fluid Drainage in Small-Bore Chest Tubes after Cardiothoracic Surgery
Award last edited on: 3/30/2022

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,589,998
Award Phase
2
Solicitation Topic Code
BM
Principal Investigator
Evan Luxon

Company Information

Esculon LLC

6825 Pine Street M/S C4
Omaha, NE 68106
   (402) 417-0740
   eluxon@esculon.com
   www.esculon.com
Location: Single
Congr. District: 02
County: Douglas

Phase I

Contract Number: 1548964
Start Date: 1/1/2016    Completed: 6/30/2016
Phase I year
2016
Phase I Amount
$179,999
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project is to improve outcomes for cardiothoracic surgery patients by ensuring proper post-surgical drainage and allowing for use of small-bore chest tubes. In the United States, approximately 750,000 major cardiothoracic surgeries are performed each year. These patients receive at least one chest tube to drain fluid and facilitate proper healing, but approximately 36% of chest tubes become clogged. Patients with clogged chest tubes are more likely to experience post-surgical complications, which can result in life-threatening conditions and significantly increase the cost of care. To mitigate the risk of clogging, surgeons typically use large-bore chest tubes, which are more likely to be misplaced and to cause injury to surrounding organs. The novel device under development addresses these issues by preventing clog formation in small-bore chest tubes, thus maintaining proper fluid drainage. Anticipated impacts of the device include reduced time to ambulation and discharge, hospital readmissions, and nursing time. Commercially, the device addresses a $300 million initial market opportunity and has the potential to save the U.S. healthcare system approximately $1.7 billion per year from costs associated with preventable chest tube complications.

The proposed project aims to develop a novel chest tube device to solve the clinical need of maintaining proper fluid drainage after cardiothoracic surgery while enabling the use of small-bore chest tubes. Existing systems are prone to clogging, which can lead to life-threatening conditions, longer hospital stays, and increased costs. The objective of this research is to continue device development and demonstrate statistically significant superiority in drainage effectiveness over standard large-bore chest tubes in vivo. In this project, the ability of the device to maintain continuous, clog-free fluid drainage in small-bore chest tubes will be assessed in a benchtop simulation model, while certain design characteristics are optimized. Subsequently, the effectiveness of the device will be demonstrated under normal and challenged conditions in an animal model and compared against the performance of standard large-bore chest tubes. Successful conclusion of this effort will result in an optimized version of the device that is suitable for use in clinical studies, in order to demonstrate the effectiveness of the device in humans.

Phase II

Contract Number: 1660238
Start Date: 3/15/2017    Completed: 2/28/2019
Phase II year
2017
(last award dollars: 2019)
Phase II Amount
$1,409,999

The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase II project is to significantly improve outcomes for cardiothoracic surgical patients while reducing healthcare costs by ensuring proper post-surgical drainage. In the United States, approximately 750,000 major cardiothoracic surgeries are performed each year. Each of these patients receives an average of two chest tubes to drain fluid and facilitate proper recovery, but approximately 36% of chest tubes become clogged. Patients with clogged chest tubes are more likely to experience post-surgical complications, which can result in life-threatening conditions and significantly increase the cost of care. To mitigate the risk of clogging, surgeons typically use large-bore chest tubes, which are more likely to be misplaced and to cause injury to surrounding organs. The novel device under development addresses these issues by preventing clog formation in small-bore chest tubes, thus maintaining proper fluid drainage. Anticipated impacts of the device include reduced time to ambulation and discharge, hospital readmissions, and nursing time. Commercially, the device addresses a $300 million initial market opportunity and has the potential to save the U.S. healthcare system approximately $1.7 billion per year from costs associated with preventable chest tube complications.The proposed project aims to develop a novel chest tube device to address the clinical need of maintaining proper fluid drainage after cardiothoracic surgery while enabling the use of small-bore chest tubes. Existing systems are prone to clogging, which can lead to life-threatening conditions, longer hospital stays, and increased costs. Building on the feasibility demonstrated in Phase I, the objective of this research is to continue development of the device and prepare for market entry; the research will be performed in three Aims. In the first Aim, critical aspects of usability and manufacturability will be addressed and incorporated into the final device design. In the second Aim, verification and validation activities will be performed to ensure the device meets all safety and functional requirements before clinical use. In the third Aim, the device?s supplemental ability to monitor lung healing status in patients undergoing thoracic surgery will be refined and tested on the benchtop and in an in vivo animal study.