SBIR-STTR Award

Predicting Musculoskeletal Injury Risk of Material Handling Workers with Novel Wearable Devices
Award last edited on: 9/26/2017

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,597,996
Award Phase
2
Solicitation Topic Code
I
Principal Investigator
Haytham Elhawary

Company Information

One Million Metrics Corp (AKA: Kinetic)

341 West 11th Street
New York, NY 10014
   (617) 480-8200
   info@wearkinetic.com
   www.wearkinetic.com
Location: Single
Congr. District: 10
County: New York

Phase I

Contract Number: 1548648
Start Date: 1/1/2016    Completed: 6/30/2016
Phase I year
2016
Phase I Amount
$179,999
The broader impact/commercial potential of this Small Business Innovation Research (SBIR) Phase I project consists of three major pieces. First is the reduction of musculoskeletal injuries for manual laborers, which already affects 600,000 workers each year. This will improve the quality of life of laborers, since an injury at work affects both their work life and their personal life. Second is to reduce the high costs associated to these injuries that need to be paid by employers, and which are estimated to be $15.2bn a year. These costs challenge the competitiveness of these companies. Thirdly, the worker injuries affect employee morale, absenteeism, productivity loss and employee turnover, all of which are challenges to the efficient running of a company.

This Small Business Innovation Research (SBIR) Phase I project will study the feasibility of automatically evaluating the risk of musculoskeletal injury in the workplace using smart wearable devices. These injuries affect hundreds of thousands of workers per year in the US, and cost US companies more than $15bn in direct costs. This research goal depends on the achievement of two technical objectives (i) to prove that the sensors and developed algorithms can differentiate lifting events from other worker activities, and (ii) to demonstrate that the data collected by the sensors can be used to accurately predict the output of the NIOSH lifting equation, an ergonomics risk model widely accepted in industry. Estimations of the outputs of the equation performed by our device will be compared by those computed manually by a certified ergonomist. These wearable devices can quantify the risk of musculoskeletal injuries continuously over time, providing a deeper understanding of the factors that affect risk and the ability to take measures to reduce that risk before an injury occurs.

Phase II

Contract Number: 1660093
Start Date: 4/1/2017    Completed: 3/31/2019
Phase II year
2017
(last award dollars: 2018)
Phase II Amount
$1,417,997

This Small Business Innovation Research (SBIR) Phase II project has the objective of demonstrating that discrete, belt mounted internet-connected wearable devices used by industrial workers can detect high risk lifting activities, promote safe lifting practices and behavior change, and predict the risk of musculoskeletal injuries due to unsafe lifting. Each year over 600,000 workers suffer a musculoskeletal injury due to lifting related activities, which cost US companies over $15bn annually. Worker injuries affect employee morale, absenteeism, productivity loss and employee turnover, all of which are challenges to the efficient running of a company and are a unnecessary cause of human suffering. By developing a wearable device that can detect high risk lifting activity and provide immediate feedback to workers, safer lifting practices can be promoted and a reduction in the number of unsafe lifts registered, leading to a reduction in injuries.The project includes three main technical objectives: i) the development of machine learning algorithms to detect lifting events from sensor data, and to measure risk related metrics associated to those lifting events. When a lift is considered high risk, real-time feedback will be provided to the worker; ii) the deployment of the device in an industrial setting at several customer sites for 12 months, with the number of high risk lifts performed by workers quantified over time to measure the ability of the system to drive behavior change in the workforce; and ii) the development of a model that can predict the likelihood of musculoskeletal injures based on the risk metrics measured. It is expected that the outcomes of the project demonstrate a significant reduction in the risk of suffering musculoskeletal injuries, paving the way for a clear return on investment value proposition for the industrial companies and their insurance carriers who are potential customers.