SBIR-STTR Award

Durable Functional Coloring of Fiber Reinforced Thermoplastic Structural Composites for High Strength Material Applications
Award last edited on: 5/3/2019

Sponsored Program
STTR
Awarding Agency
NSF
Total Award Amount
$599,999
Award Phase
2
Solicitation Topic Code
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Principal Investigator
James White

Company Information

The Shepherd Color Company

4539 Dues Drive
Cincinnati, OH 45246
   (513) 454-1231
   Salesusa@shepherdcolor.com
   www.shepherdcolor.com

Research Institution

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Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2006
Phase I Amount
$99,999
This Small Business Technology Transfer (STTR) Phase I project will enable development and understanding of the flow and interaction of inorganic pigments with glass fibers in a polymer melt flow molding process in order to produce colored structural composite materials. The proposed effort will lead to the development of thermoplastic composite structural materials with enhanced thermal efficiency, attractive coloring and that are processable using low-cost flow molding technologies - entirely integrated in a single-step process. Efforts that address process-performance-microstructure relationships will lead to the development of engineered thermoplastic resins and composites that that can be colored with durable pigments. This innovation has the potential to significantly impact a number of end use applications in transportation, construction, recreation and leisure, and industrial markets. Examples of applications include body panels, underbody floors, roof substructure, front and rear end modules, building interiors etc.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2007
Phase II Amount
$500,000
The Small Business Technology Transfer Research (STTR) Phase II project will demonstrate the ability to color structural composite parts made of thermoplastic polymers reinforced with long (3 mm to 25 mm in length) glass fibers. Today the options are black or natural resin color which limits their design appeal. Colorants are not used in thermoplastic composites for structural applications because they historically caused significant loss in key properties. This breakthrough of successfully using durable, high performance energy managing colorants in long glass fiber reinforced thermoplastic structural materials will open options for a wide range of products in construction, safety, sporting goods, furniture, industrial, transportation and recreational markets. Application prototypes for the transportation and industrial markets will be created in this project. By integrating durable color within structural composite parts, the speed of displacing traditional materials will increase. Thermoplastic composite materials provide clear advantages relative to metals of reduced weight in the part with equal or superior properties, corrosion resistance, and design flexibility, all resulting in significant cost savings. Painting processes can be eliminated with the incorporation of color. The structural long glass fiber reinforced thermoplastics are more durable and result in less waste over time and therefore are better for the environment.