SBIR-STTR Award

Direct Measurement of Wafer Temperature in White/UV LED Manufacture
Award last edited on: 6/29/2006

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$548,171
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
Jeffrey Bodycomb

Company Information

Bellwether Technologies LLC (AKA: Bellwether Instruments LLC)

5938 Woodvine Road
Columbia, SC 29206
   (803) 738-9965
   taylor@bellwether-tech.com
   www.bellwether-tech.com
Location: Single
Congr. District: 02
County: Richland

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2003
Phase I Amount
$98,536
This Small Business Innovation Research (SBIR) Phase I project proposes to develop an improved method for measuring temperature during manufacture of visible and ultra-violet light emitting diodes (LED's). Unfortunately, LED substrates such as sapphire do not allow one to use currently available instruments because at wavelengths where the substrate is opaque process gases absorb radiation affecting temperature measurements. In this project it is planned to develop a method to correct for process gas absorption of radiation for use with substrates such as sapphire and silicon carbide. This will allow improved real time in-situ temperature measurement, giving improved manufacturing yields, better data for development work, and lower costs for these materials. The instrument will be initially developed for use with gallium nitride (GaN) processes used for LED manufacture. Improved process temperature measurement will lead to faster development through a better understanding of the process and higher manufacturing yields due to improved temperature control. Commercially, the project could enhance manufacturing productivity and improve national competitiveness in wide bandgap materials manufacturing by providing better process control data. The reduced development and manufacturing costs will improve US competitiveness in this critical technology area. Also, reduced costs of LED components will speed widespread adoption of LED lighting lowering US energy costs and bringing economic and environmental benefits

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2004
Phase II Amount
$449,635
This Small Business Innovation Research (SBIR) project will develop a highly accurate temperature measurement system that can be used in optimizing the growth of high brightness light emitting diodes for solid state lighting applications. This product does not currently exist due to technical difficulties in measuring the substrate or gallium nitride (GaN) epilayer in a region where they absorb energy. During Phase I of this program the company showed possible solutions to this problem that it can implement as the work progresses to Phase II. This SBIR Phase II program will address scientific and technical issues that has hindered the adoption of the Reflectivity Compensated Pyrometry (RCP) in the growth of GaN light emitting diodes (LEDs), the basis of solid state lighting sources. This program will result in a commercial instrument for directly measuring surface temperature during manufacture of visible and UV LEDs. Typical temperature variations during the growth of GaN-based LEDs results in a product which, even over a 2dimensional substrate, requires the LEDs to be separated into those with similar characteristics. Existing temperature measurements do not allow the accurate measurement of the substrate or the GaN epilayer because they are transparent at the measurement wavelength of ~1 micron. Commercially, this project will increase manufacturing productivity in wide-bandgap materials and LED manufacture by providing better process control data. The improved manufacturing yields of LED's enabled by this work will lead to more widespread adoption of LEDs for solid state lighting with the accompanying economic and environmental benefits. For example, the use of LEDs has already saved the US economy nearly 10 TWh per year (equivalent to one large power plant) of energy in the niche applications implemented so far.