SBIR-STTR Award

Design and Optimization of Clinical Gene Gun for Delivery of Nucleic Acid Vaccines
Award last edited on: 3/2/2021

Sponsored Program
SBIR
Awarding Agency
NIH : NIAID
Total Award Amount
$598,613
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
Paul Veness Munson

Company Information

Orlance Inc

4000 15th Avenue NE
Seattle, WA 98195
   (206) 792-5069
   info@orlance.com
   www.orlance.com
Location: Single
Congr. District: 07
County: King

Phase I

Contract Number: 1R43AI140784-01
Start Date: 4/11/2018    Completed: 3/31/2020
Phase I year
2018
Phase I Amount
$300,000
Gene gun delivery of DNA vaccines, also known as particle mediated epidermal delivery or PMED, delivers DNA vaccines coated onto 1 micron sized gold particles directly into cells of the epidermis. It achieves pain-free delivery, is considerably more efficient than electroporation or other DNA vaccine delivery approaches (requires 100-1000 fold lower doses), and induces both systemic and mucosal responses. The gene gun stands out as the only DNA vaccine technology to date that has consistently induced T cell responses and protective levels of antibody in 100% of vaccinated subjects in human clinical trials. In addition, in preclinical studies, the research grade gene gun effectively induces mucosal responses that correlate with enhanced protection mice, nonhuman primates and swine models of influenza, HSV and HIV infections. However, when transitioned into the clinic, the immunogenicity of PMED DNA vaccines in humans using a newly-designed clinical gene gun resulted in lower immune responses than what was achieved with the research device in preclinical animal models. Our preliminary studies show that these earlier clinical devices fell short of optimal engineering. In particular, the first clinical gene guns delivered the particles into a smaller area and fewer particles penetrated the skin when compared to the research device. This is likely due to the use of a polystyrene nozzle in the clinical device that generated an electrostatic charge and restricted gold particle acceleration. In addition, for both the research and clinical devices, the density distribution of the particles fell in a bell curve with the center of the target having a much higher density of particles and lower viability than the outer area. This decreased viability of the cells in the center of the target caused reduced DNA vaccine expression due to a "dead center". Another obstacle to more robust vaccine expression in the use of DNA coated particles is that DNA must enter the nucleus, while the majority of delivered particles now reach only the cytoplasm and fall short of the nucleus. Here, we propose to address these limitations by incorporating novel engineering modifications to the research and clinical gene guns – a “spinner” apparatus that will increase the target size and particle distribution and a hybrid aluminum/plastic disposable clinical gene gun barrel to reduce electrostatic restriction of the gold particles. We will also, in collaboration with GE Global Research, investigate novel nucleic acid formulations for better nuclear localization and vaccine expression by employing a Rolling Circle Amplified (RCA) DNA and stable RNA and RNA/DNA compositions as strategies to increase the number of cells expressing the gene and the amount of protein expressed per cell. We hypothesize these modifications will result in generation of a new, more effective research and clinical gene guns with enhanced immunogenicity in vivo.

Public Health Relevance Statement:
We propose to engineer two novel modifications into a needle free delivery device or gene gun and optimize RNA and DNA-gold particle formulations. We hypothesize these modifications will increase target size, cell viability and greater gene expression resulting in greater immunogenicity of nucleic acid vaccines. If successful, this work could overcome previous limits in DNA vaccine immunogenicity in humans.

Project Terms:
Address; Air; Aluminum; Animal Model; Animals; Antibodies; Antigen-Presenting Cells; Antigens; Area; Attenuated Live Virus Vaccine; Caliber; Cell Count; Cell Nucleus; Cell Survival; Cells; Charge; Clinic; Clinical; Clinical Research; Clinical Trials; Collaborations; Communicable Diseases; Cytoplasm; Cytotoxic T-Lymphocytes; density; design; Development; Devices; DNA; DNA amplification; DNA delivery; DNA Vaccines; Dose; Effectiveness; Electroporation; Electrostatics; Engineering; epidermis cell; falls; Family suidae; Formulation; Future; Gene Expression; gene gun; Generations; Genes; Genetic Transcription; Gold; Helium; HIV Infections; Human; human DNA; Hybrids; Immune response; Immunity; Immunocompetent; immunogenicity; improved; in vivo; Influenza; Injections; innovation; Intramuscular; Lead; Mediating; Messenger RNA; Metals; Modeling; Modification; Mucosal Immunity; Mucous Membrane; Mus; Muscle Cells; Needles; nonhuman primate; novel; Nuclear; nucleic acid delivery; Nucleic Acid Vaccines; Nucleic Acids; Pain-Free; particle; particle acceleration; Penetration; plasmid DNA; Polystyrenes; pre-clinical; preclinical study; Production; Property; prophylactic; Proteins; Research; research clinical testing; response; RNA; Rodent; Simplexvirus; Site; Skin; Standardization; Sterility; Stream; T cell response; Technology; Testing; Therapeutic; Transfection; uptake; Vaccinated; Vaccine Antigen; vaccine delivery; vaccine efficacy; Vaccines; Work

Phase II

Contract Number: 5R43AI140784-02
Start Date: 4/11/2018    Completed: 3/31/2020
Phase II year
2019
Phase II Amount
$298,613
Gene gun delivery of DNA vaccines, also known as particle mediated epidermal delivery or PMED, delivers DNA vaccines coated onto 1 micron sized gold particles directly into cells of the epidermis. It achieves pain-free delivery, is considerably more efficient than electroporation or other DNA vaccine delivery approaches (requires 100-1000 fold lower doses), and induces both systemic and mucosal responses. The gene gun stands out as the only DNA vaccine technology to date that has consistently induced T cell responses and protective levels of antibody in 100% of vaccinated subjects in human clinical trials. In addition, in preclinical studies, the research grade gene gun effectively induces mucosal responses that correlate with enhanced protection mice, nonhuman primates and swine models of influenza, HSV and HIV infections. However, when transitioned into the clinic, the immunogenicity of PMED DNA vaccines in humans using a newly-designed clinical gene gun resulted in lower immune responses than what was achieved with the research device in preclinical animal models. Our preliminary studies show that these earlier clinical devices fell short of optimal engineering. In particular, the first clinical gene guns delivered the particles into a smaller area and fewer particles penetrated the skin when compared to the research device. This is likely due to the use of a polystyrene nozzle in the clinical device that generated an electrostatic charge and restricted gold particle acceleration. In addition, for both the research and clinical devices, the density distribution of the particles fell in a bell curve with the center of the target having a much higher density of particles and lower viability than the outer area. This decreased viability of the cells in the center of the target caused reduced DNA vaccine expression due to a "dead center". Another obstacle to more robust vaccine expression in the use of DNA coated particles is that DNA must enter the nucleus, while the majority of delivered particles now reach only the cytoplasm and fall short of the nucleus. Here, we propose to address these limitations by incorporating novel engineering modifications to the research and clinical gene guns – a “spinner” apparatus that will increase the target size and particle distribution and a hybrid aluminum/plastic disposable clinical gene gun barrel to reduce electrostatic restriction of the gold particles. We will also, in collaboration with GE Global Research, investigate novel nucleic acid formulations for better nuclear localization and vaccine expression by employing a Rolling Circle Amplified (RCA) DNA and stable RNA and RNA/DNA compositions as strategies to increase the number of cells expressing the gene and the amount of protein expressed per cell. We hypothesize these modifications will result in generation of a new, more effective research and clinical gene guns with enhanced immunogenicity in vivo.

Public Health Relevance Statement:
We propose to engineer two novel modifications into a needle free delivery device or gene gun and optimize RNA and DNA-gold particle formulations. We hypothesize these modifications will increase target size, cell viability and greater gene expression resulting in greater immunogenicity of nucleic acid vaccines. If successful, this work could overcome previous limits in DNA vaccine immunogenicity in humans.

NIH Spending Category:
Bioengineering; Biotechnology; Genetics; Immunization; Infectious Diseases; Prevention; Vaccine Related

Project Terms:
Address; Air; Aluminum; Animal Model; Animals; Antibodies; Antigen-Presenting Cells; Antigens; Area; Attenuated Live Virus Vaccine; Caliber; Cell Nucleus; Cell Survival; Cells; Charge; Clinic; Clinical; Clinical Research; Clinical Trials; Collaborations; Communicable Diseases; Cytoplasm; Cytotoxic T-Lymphocytes; density; design; Development; Devices; DNA; DNA amplification; DNA delivery; DNA Vaccines; Dose; Effectiveness; Electroporation; Electrostatics; Engineering; epidermis cell; falls; Family suidae; Formulation; Future; Gene Expression; gene gun; Generations; Genes; Genetic Transcription; Gold; Helium; HIV Infections; Human; human DNA; Hybrids; Immune response; Immunity; Immunocompetent; immunogenicity; improved; in vivo; Influenza; Injections; innovation; Intramuscular; Lead; Mediating; Messenger RNA; Metals; Modeling; Modification; Mucosal Immunity; Mucous Membrane; Mus; Muscle Cells; Needles; nonhuman primate; novel; Nuclear; nucleic acid delivery; Nucleic Acid Vaccines; Nucleic Acids; Pain-Free; particle; particle acceleration; Penetration; plasmid DNA; Polystyrenes; pre-clinical; preclinical study; Production; Property; prophylactic; Proteins; Research; research clinical testing; response; RNA; Rodent; Simplexvirus; Site; Skin; Standardization; Sterility; Stream; T cell response; Technology; Testing; Therapeutic; Transfection; uptake; Vaccinated; Vaccine Antigen; vaccine delivery; vaccine efficacy; Vaccines; Work