SBIR-STTR Award

Production Technology for Recombinant Intravenous Immunoglobulin
Award last edited on: 5/15/2020

Sponsored Program
SBIR
Awarding Agency
NIH : NIAID
Total Award Amount
$3,225,000
Award Phase
2
Solicitation Topic Code
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Principal Investigator
David S Johnson

Company Information

GigaGen Inc

One Tower Place Suite 750
South San Francisco, CA 94080
   (415) 409-8751
   N/A
   www.gigagen.com
Location: Single
Congr. District: 14
County: San Mateo

Phase I

Contract Number: 1R43AI115892-01A1
Start Date: 6/24/2015    Completed: 5/31/2016
Phase I year
2015
Phase I Amount
$225,000
The Specific Aim of this SBIR Phase I project is to develop a natural repertoire antibody protein expression system that will form the basis of a recombinant intravenous immunoglobulin (rIVIg) therapeutic product. IVIg is a pool of proteins isolated from the sera of thousands of donors. The FDA has approved IVIg therapy for six indications, including idiopathic (immune) thrombocytopenic purpura (ITP), Kawasaki's vasculitis, B cell chronic lymphocytic leukemia (CLL), and primary immunodeficiencies (Orange et al., 2006). IVIg sales are $7 billion worldwide and growing at 8-10% per year, due to an aging population and ever-expanding off-label modalities (Taylor & Shapiro, 2013). Unfortunately, current methods for IVIg production threaten continued expansion of IVIg therapy because of supply chain risk, impurities and contamination, and batch-to-batch variation. In this Phase I project, we will take steps to demonstrate that we can express GigaMuneTM natural human repertoire DNA libraries a stable yeast expression system. Analogous to Genentech 30 years ago (Russo 2003), our primary technology innovation is to use natural Ig repertoire DNA libraries expressed in a humanized Pichia yeast production system (Li et al., 2006) to replace a resource-limited biological drug with a recombinant alternative. To make rIVIg, we will first use GigaGen GigaMuneTM technology to capture and re- create expressed Ig repertoires from >1000 blood donors. GigaMuneTM uses advanced microfluidics and genomics to generate RT-PCR libraries from millions of single cells per donor, with native IgG subtypes and pairing between heavy and light chain. We will then stably express the DNA repertoires en masse in engineered Pichia to produce massively polyclonal engineered rIVIg protein product. Our rIVIg will have natural repertoire genetics, engineerable content, programmable glycosylation, low production cost, and consistent and predictable production. We will accomplish the Specific Aim by performing the following tasks: (i) Engineer a system for subcloning GigaLink(tm) DNA libraries en masse with native IgG isotype intact; (ii) Optimize GigaLink(tm) DNA library delivery and stable display in a Pichia yeast production system; and (iii) Use next-generation sequencing (NGS) and Ig assays to assess several cell passages for uniformity and isotype content. We will be successful if we achieve the following metrics: (i) Use NGS to show that the Ig clone frequencies of the >107 diversity GigaLink(tm) libraries are maintained when subcloned and stably expressed in the yeast production system (linear regression; a=0.05, power=0.8); and (ii) Use NGS and antigen binding assays to demonstrate <10% CV between cell passages and time points (one-proportion z-test; a=0.05, power=0.8). Phase I will demonstrate that we can reproducibly produce high-diversity GigaLink(tm) protein libraries in a yeast expression platform. In Phase II, we will take steps to build a GMP production facility and perform toxicology and pharmacokinetic studies on our rIVIg preparations. At first, rIVIg will simply substitute for conventional IVIg, especially for patients who are deficient in antibodies (i.e., hypogammaglobulinemia or humoral deficiencies). Later, our ability to engineer the content of the DNA library will open up broad new applications, such as IgA deficiency and polyclonal anti-tumor therapeutics.

Public Health Relevance Statement:


Public Health Relevance:
Production Technology for Recombinant Intravenous Immunoglobulin Organization: GigaGen Inc. PI: David S. Johnson, Ph.D. Intravenous immunoglobulin is used to treat many kinds of immune disorders and is currently derived from pools of blood from thousands of donors. We are building new technology that will allow us to manufacture intravenous immunoglobulin without donor blood.

Project Terms:
aging population; Animals; Antibodies; Antibody Repertoire; antigen binding; antitumor drug; Autoimmune Process; base; Biological; Biological Assay; Blood; Blood donor; Capital; Caring; Cells; Chronic Lymphocytic Leukemia; congenital immunodeficiency; cost; Diabetes Mellitus; Diagnostic; DNA; DNA Library; Doctor of Philosophy; Dose; Drug Kinetics; Engineering; Escherichia coli; Factor XIa; Fertilization in Vitro; Frequencies (time pattern); Genetic; Genomics; glycosylation; hepatitis A virus antibodies; Human; IgA Deficiency; Immune; Immune System Diseases; Immunoglobulin G; Immunoglobulin Variable Region; In Vitro; innovation; Insulin; Intravenous Immunoglobulins; Investments; Label; Lead; Libraries; Licensing; Light; Linear Regressions; Methods; Microfluidics; Modality; Molecular; new technology; next generation sequencing; novel therapeutics; Patients; Pharmaceutical Preparations; Phase; Physicians; Pichia; Population; Preparation; Production; protein expression; Proteins; public health relevance; Recombinants; Replacement Therapy; Resources; Reverse Transcriptase Polymerase Chain Reaction; Risk; Sales; Serum; Serum Proteins; Small Business Innovation Research Grant; Surveys; System; Technology; Testing; Therapeutic; Thrombocytopenic Purpura; Time; Toxicology; tumor; United States National Institutes of Health; Variant; Vasculitis; Viral; Yeasts

Phase II

Contract Number: 2R44AI115892-02A1
Start Date: 00/00/00    Completed: 00/00/00
Phase II year
2017
(last award dollars: 2019)
Phase II Amount
$3,000,000

Intravenous immunoglobulin, or IVIg, is a pool of antibodies isolated from the plasma of thousands of donors. IVIg therapy is used for several indications, including B cell chronic lymphocytic leukemia (CLL), autoimmune neuropathy, and primary immunodeficiency (PID). IVIg sales are $9 billion worldwide and growing at 8-10% per year, due to an aging population and ever-expanding therapeutic indications. Conventional methods for IVIg production threaten continued expansion of IVIg therapy because of supply chain risk, impurities, and batch-to- batch variation. Recombinant IVIg, or rIVIg, could solve all of the problems with the conventional plasma product. However, until recently there has been no technology that could capture highly diverse native immune repertoires and recreate them in vitro. In our SBIR Phase I, we used our GigaLink™ molecular genomics technology to build DNA libraries of natively paired Ig, and then express them in Chinese hamster ovary (CHO) cells to produce the world's first rIVIg product. In our corresponding SBIR Phase II Renewal, we take steps to further develop the therapeutic product by building a library that meets FDA guidelines, scaling protein production, and benchmarking the product against conventional IVIg. After completing this SBIR Phase II, we will have sufficient data for a pre-IND meeting with the FDA for the world’s first recombinant IVIg drug. Though PID will be the primary clinical indication for subsequent clinical studies, the drug could eventually be used for other kinds of immunocompromised patients, such as transplant recipients. Finally, our manufacturing approach could be used to combat emerging pathogens, i.e., for West Nile rapid response.

Public Health Relevance Statement:
PROJECT NARRATIVE Project Title: Production Technology for Recombinant Intravenous Immunoglobulin Organization: GigaGen Inc. PI: David S. Johnson, Ph.D. Intravenous immunoglobulin is used to treat many kinds of immune disorders and is currently derived from pools of blood from thousands of donors. We are building new technology that will allow us to manufacture intravenous immunoglobulin without donor blood.

Project Terms:
aging population; Antibodies; Antibody Repertoire; antigen binding; Autoimmune Process; Benchmarking; Binding; Biological Assay; Blood; Blood donor; Bone Marrow; Capital; Cells; Chinese Hamster; Chinese Hamster Ovary Cell; Chronic Lymphocytic Leukemia; CLIA certified; Clinical; Clinical Research; combat; congenital immunodeficiency; Data; deep sequencing; Diagnostic; Diagnostic tests; DNA Library; Doctor of Philosophy; expression vector; Frequencies; Genetic Transcription; Genome; Genomics; Guidelines; Human; IgG1; IgG2; IgG3; IgG4; Immune; Immune System Diseases; Immunocompromised Host; Immunoglobulin Variable Region; immunological diversity; In Vitro; Intravenous Immunoglobulins; Investments; Libraries; Linear Regressions; Measures; meetings; Methods; Molecular; Neuropathy; new technology; Ovary; pathogen; Peripheral; Pharmaceutical Preparations; Phase; Plasma; Plasma Cells; Plasma Proteins; Population; product development; Production; protein expression; Proteins; Recombinant Proteins; Recombinants; response; Risk; Rodent; Safety; Sales; Scientist; Sequoia; Small Business Innovation Research Grant; Specialist; System; Technology; Therapeutic; Time; Transplant Recipients; United States National Institutes of Health; Variant; vector; Viral; West Nile virus