
Lone Star Analysis - CAD/PAD Digital TwinAward last edited on: 1/3/2023
Sponsored Program
SBIRAwarding Agency
DOD : NavyTotal Award Amount
$799,927Award Phase
2Solicitation Topic Code
N211-D02Principal Investigator
Randy AllenCompany Information
Phase I
Contract Number: N/AStart Date: 1/18/2022 Completed: 1/24/2024
Phase I year
2022Phase I Amount
$1Phase II
Contract Number: N68335-22-C-0164Start Date: 1/18/2022 Completed: 1/24/2024
Phase II year
2022Phase II Amount
$799,926Benefit:
Preliminary work suggests that adopting a digital twin CBM approach to managing the CAD/PAD program will result in a 58 percent cost savings/avoidance per year ($803,512/year as compared to $1,908,039/year) for the F/A-18A/C MT29 (Parachute Deployment Rocket Motor) and WB15 (Cartridge Actuated Initiator) components. Broadening the scope for those components to the entire F/A-18 fleet (F/A-18D/E/F and EA-18G) results in a 59 percent cost savings/avoidance ($3,638,100/year as compared to $8,858,141/year). The cost comparisons are inclusive of all real-time monitoring costs plus a 30 percent markup to account for unknown costs. It is estimated by NAVAIR CAD/PAD system experts that of the total population of CAD/PADs within the NAVAIR inventory (2,500+), at least 676 device types deserve consideration for the development of digital representations. Direct and indirect costs, operational impacts, safety concerns and inventory status for each of those device types will vary, but expected cost avoidance/savings can be extrapolated using a factor of approximately 50 percent to be more indicative of the real value the US Navy will realize upon full-scale digital twin adoption. Potential Commercial Applications of the Research and Development: Lone Star Analysis is currently delivering digital twins in a web-based environment for a wide variety of asset intensive commercial clients including manufacturing lines, transportation fleets, and oil production platforms. Current major corporation partners for digital twin projects include Accenture, HP, Trinity Industries, and Wipro.
Keywords:
cad/pad, cloud, Prescriptive Analytics, Artificial Intelligence, Digital twin, Stochastic modeling, Predictive Analytics, Condition Based Maintenance