SBIR-STTR Award

High Current Cooled Flexible Bus Work Systems
Award last edited on: 6/4/2021

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,238,532
Award Phase
2
Solicitation Topic Code
N192-125
Principal Investigator
Ronald C Cooper

Company Information

Higher Power Engineering (AKA: HPE)

738 Archie Whitesides Road Suite 100
Gastonia, NC 28052
   (704) 868-9797
   N/A
   www.higherpowerengineering.com
Location: Single
Congr. District: 14
County: Gaston

Phase I

Contract Number: N68335-19-C-0736
Start Date: 10/21/2019    Completed: 1/29/2021
Phase I year
2020
Phase I Amount
$239,943
Proposed is an innovative solution for development of a cooled high-current bus system. Higher Power Engineering (HPE) proposes to design and develop a system which utilizes oil cooling and also provides compact electrical insulation to excel well beyond the required 10kV of the Topic. The concept is based on well-known and proven design. The approach will concentrate on providing a high level movement for connection of the Navy rail gun and its expected recoil action. The design is based on provided performance calculations of a system witch addresses skin effect, magnetic forces, and thermal issues of the bus. The device can flex to move for recoil actions of the rail gun. HPE performed similar cooled bus systems for the Navy under previous contracts in the past and so can offer that experience to enhance the feasibility of a successful program. The Phase I effort will provide a design and technical evaluation of the proposed system. The Phase I Option program will develop and test a scaled bus prototype. The entire program is conceived to provide a firm foundation for a full-scale working prototype under Phase II funding.

Benefit:
Each year the need for high current bus systems increases in military, commercial, and industrial markets. Many industrial applications, like arc furnaces, could benefit greatly by this technology. Other positive applications include high power wind turbines which require a rotating power connection from the nacelle to the foundation equipment. The oil cooled aspect provides exceptional insulation capability for use on most utility high voltage applications.

Keywords:
High-Current Conductor, High-Current Conductor, Cooled Duct, Flexible Bus, Oil Insulated Conductor, Coaxial Bus

Phase II

Contract Number: N68335-21-C-0144
Start Date: 2/10/2021    Completed: 2/17/2023
Phase II year
2021
Phase II Amount
$998,589
Proposed is an innovative solution for continued development and testing of a cooled high-current bus system. Higher Power Engineering (HPE) proposes to further design and develop a system proposed under Phase I of this work. It utilizes oil cooling and also provides compact electrical insulation to excel well beyond the required 10kV of the Topic. The concept is based on well-known and proven design. The approach will concentrate on providing a high level movement for connection of the Navy rail gun and its expected recoil action. The design is based on provided performance calculations of a system which addresses skin effect, magnetic forces, and thermal issues of the bus. The device can flex to move for recoil actions of the rail gun. HPE performed similar cooled bus systems for the Navy under previous contracts in the past and so can offer that experience to enhance the feasibility of a successful program. The Phase II effort will provide a design and technical evaluation of the proposed system major components. The Phase II Option program will construct and test a bus prototype. The entire program is conceived to provide a firm foundation for a full-scale working product under program funding.

Benefit:
Each year the need for high current bus systems increases in military, commercial, and industrial markets. Many industrial applications, like arc furnaces, could benefit greatly by this technology. Other positive applications include high power wind turbines which require a rotating power connection from the nacelle to the foundation equipment. The oil cooled aspect provides exceptional insulation capability for use on most utility high voltage applications.

Keywords:
Bus Duct, High Current Conductor, External Field Canalization, bus work, Coaxial Duct