SBIR-STTR Award

High Reliability, Low Cost Flare Ignition Composition
Award last edited on: 11/19/2018

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$534,452
Award Phase
2
Solicitation Topic Code
N151-025
Principal Investigator
David Crabb

Company Information

Capco Inc (AKA: Capco LLC)

1328 Winters Avenue
Grand Junction, CO 81501
   (970) 243-8750
   sales@capcoinc.com
   www.capcoinc.com
Location: Single
Congr. District: 03
County: Mesa

Phase I

Contract Number: N68335-15-C-0281
Start Date: 6/4/2015    Completed: 8/22/2016
Phase I year
2015
Phase I Amount
$144,877
The primary function of the ignition pellet in the Safe and Arm (S&A) for Airborne Expendable Infrared Countermeasures (AEIRCMs) is to quickly and reliably ignite the flare grain subsequent to ignition and ejection by the impulse cartridge. Therefore, it is critical that the pellet maintains consistent flame ignition sensitivity, burn rate and output energy throughout its service life. In this proposal, we propose to blend and press a variety of nanostructured fuel/Teflon/Viton compositions and precisely characterize the ignition sensitivity and burn rate of each in a system-relevant test environment using a novel ballistic ignition sensitivity tester. We will explore a variety of fuels and morphologies, focusing on materials and methods that have already shown promise in lab-based tests

Benefit:
Increased aircraft survivability, increased shelf life for countermeasures, improved characterization of ignition sensitivity

Keywords:
MTV, MTV, Aircraft Survivability, Ignition sensitivity, flare, Reliability

Phase II

Contract Number: N68335-17-C-0091
Start Date: 3/29/2017    Completed: 3/31/2018
Phase II year
2017
Phase II Amount
$389,575
Work during this Phase II SBIR effort will focus on the optimization of the flare grain ignition compositions developed during Phase I. The compositions showed reduced moisture susceptibility and significantly improved impulse cartridge ignitability in comparison to the currently fielded MTV composition, with good ignition transfer to the flare. Downselection will be made to a final composition based on extended aging tests at high temperature and humidity followed by quantitative impulse cartridge ignition sensitivity tests and flare grain ignition transfer tests. Work will culminate in sensitivity, stability, compatibility and validation tests as required for incorporation into US Navy countermeasures.

Benefit:
Improved reliability and warfighter survivability

Keywords:
ignition composition, Pyrotechnic, Reliability, flare, IRCM