SBIR-STTR Award

Radar/EW Aperture Cold Plate Innovation for Increased Thermal Performance
Award last edited on: 11/1/2018

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$1,149,497
Award Phase
2
Solicitation Topic Code
N112-139
Principal Investigator
Mark T North

Company Information

Thermacore Inc

780 Eden Road
Lancaster, PA 17601
   (717) 569-6551
   info@thermacore.com
   www.thermacore.com
Location: Multiple
Congr. District: 11
County: Lancaster

Phase I

Contract Number: N00024-12-P-4027
Start Date: 2/1/2012    Completed: 8/1/2012
Phase I year
2012
Phase I Amount
$149,987
The proposed effort will seek to design and develop vacuum brazed high density folded-fin modular heat exchangers. The scalability of these heat exchangers would provide a means for fabricating large area high performance cold plates by joining via friction stir welding. Friction stir welding is a solid-state joining process that results in minimal distortion of metal characteristics. The advantages of this approach would be an increase in system performance, reliability and efficiency. From a manufacturing stand point the technology would establish the capability to facilitate future product improvement across a broad range of development programs.

Benefit:
The benefits of this research and development effort would result in a modular vacuum brazed heat exchanger which offers improved performance and scalability while improving the manufacturability. The potential commercialization of the technology would facilitate future product improvements across a broad range of naval programs.

Keywords:
Radar, Radar, Friction stir welding, cold plate, Very High Density Folded Fins, Vacuum brazed

Phase II

Contract Number: N00024-13-C-4069
Start Date: 9/5/2013    Completed: 9/5/2015
Phase II year
2013
Phase II Amount
$999,510
The proposed effort will seek to further design and develop vacuum brazed high density folded-fin modular heat exchangers. The scalability of these heat exchangers would provide a means for fabricating large area high performance cold plates by joining via friction stir welding. The advantages of this approach would be an increase in system performance, reliability and efficiency. From a manufacturing stand point the technology would establish the capability to facilitate future product improvement across a broad range of development programs.

Benefit:
This research and development effort will result in a modular vacuum brazed heat exchanger which offers improved performance and scalability while improving the manufacturability of liquid-cooled cold rails used in edge-cooled electronics chassis. The potential commercialization of the technology would facilitate future product improvements across a broad range of naval radar programs.

Keywords:
Friction stir welding, Very High Density Folded Fins, Vacuum brazed, Radar , cold plate