SBIR-STTR Award

Novel management of transducer heat and nonlinearity
Award last edited on: 11/6/2018

Sponsored Program
STTR
Awarding Agency
DOD : Navy
Total Award Amount
$599,325
Award Phase
2
Solicitation Topic Code
N08-T020
Principal Investigator
Robert O'Handley

Company Information

Ferro Solutions Inc

15 Presidential Way
Woburn, MA 01801
   (781) 935-7878
   info@ferrosi.com
   www.ferrosi.com

Research Institution

Carnegie Mellon University

Phase I

Contract Number: N00014-08-M-0313
Start Date: 6/23/2008    Completed: 4/22/2009
Phase I year
2008
Phase I Amount
$99,936
Ferro Solutions and Carnegie Mellon University propose to develop a novel technology for management of transducer heat and nonlinearity. Non-linear transducer response generates excessive heat and thus reduced efficiency in the transducer. Higher frequencies in the acoustic signal are more strongly absorbed and this leads to reduced range in the acoustic signal. we have designed a novel and efficient self-pumping, cooling cycle based on a fluid filled with small magnetic particles. Ultimately, these would be either Fe-Ni or giant magnetocaloric nano-particles The composition of the particles is designed so that their Curie temperature lies between that of the heat sink and the acceptable upper operating temperature of the transducer.The self-pumping action is due to the fact that the colder, ferromagnetic particles are attracted to the high magnetic field region near one end of the transducer (heat load), and the heated, paramagnetic particles are not drawn back as they leave the magnetic field near the transducer. The heated particles drive the fluid flow and their net heat content is delivered to the cold reservoir. Calculations indicate that this system should drive the magnetic fluid at close to 10 cm/sec giving cooling rates of about 1kW per10 cm-long, 1 cm2-diameter cooing channel in the transducer.

Benefit:
There are numerous commercial applications for improved thermal management systems. The cooling system devised here can be largely self-driven (quiet, no input power other than the thermal load), efficient at dissipating heat loads at rates of order 1 kW per cm2 coolant channel. These cooling systems are environmentally safe. Such systems could be used to manage heat in power electronics, heavy machine environments, in cars, trucks, aircraft, watercraft, and appliances. Compact systems may be useful in some personal electronic devices or in wearable or implanted body-heat-management applications.

Keywords:
nano-particle, nano-particle, magnetocaloric, transducer, Cooling, magnetic, heat

Phase II

Contract Number: N00014-10-C-0100
Start Date: 12/23/2009    Completed: 6/22/2011
Phase II year
2010
Phase II Amount
$499,389
Ferro Solutions has demonstrated in Phase I that ferro fluids can be used to create a self-pumping cooling system that can extend the life and improve performance of highpower transducers or other electro-mechanical devices. In the Phase I demonstration a resistor submerged in a ferrofluid was powered so that its temperature increased to over 1200C. Upon introduction of the appropriate magnetic field gradient the temperature of the resistor was decreased by about 650C. In Phase II, we extend this demonstration by modifying a single-crystal-piezobased Tonpilz transducer using the following steps. New ferrofluids will be fabricated to have properties more suited to the transducer design to be modified. Mathematica?? and COMSOL?? models will be extended to fully describe both the field gradient and the magneto-fluid dynamics that govern the cooling of the transducer. Based on these model results and the performance characteristics of the transducer, an enclosure for the ferrofluid will be designed for the interior spaces of the transducer. The modified transducer will be tested in water and its performance compared with that of an unmodificed transducer of the same design.

Keywords:
Nano-Particle, Nano-Particle, Cooling, Heat, Magnetocaloric, Transducer, Magnetic