SBIR-STTR Award

Design and Develop a Real-Time On-Line RMA Trends and Analysis Repoirting Assessment
Award last edited on: 3/7/2007

Sponsored Program
SBIR
Awarding Agency
DOD : Navy
Total Award Amount
$818,433
Award Phase
2
Solicitation Topic Code
N00-048
Principal Investigator
Edward G Rossi

Company Information

Life Cycle Engineering Inc

4360 Corporate Road Suite 100
North Charleston, SC 29405
   (843) 744-7110
   info@lce.com
   www.lce.com
Location: Multiple
Congr. District: 06
County: Charleston

Phase I

Contract Number: N00024-00-C-4094
Start Date: 5/10/2000    Completed: 11/10/2000
Phase I year
2000
Phase I Amount
$69,133
Submarine Towed Array Systems (TAS) need a process for automating the collection of system specific data related to fleet-wide operational performance. The purpose of implementing such a process is to realize the benefits of applying Condition Based Maintenance (CBM) to these remotely operated, externally located systems. This process should be an integration of elements which automatically collects real-time on-line Reliability, Maintainability and Availability (RMA) data, conducts diagnostic/prognostic analysis, and provides reports and access to users throughout the community. Analysis will include total and sub-system TAS health assessment and prediction, trending of input and output data and other selected maintenance related functions. The development of an integrated hardware and embedded software system with support hardware is required to construct a process accomplishing these functions.The LCE/ARET? TEAM proposes the design and development of a COTS-based automated data collection, centralized repository, and analysis system for TAS RMA related data. This effort leverages previously demonstrated individual ship system health monitoring results. The database will be integrated with new design and existing modeling and simulation tools to predict the Fleet TAS health. The use of a complex Bayesian Belief Network (BBN) will provide the basis for the implementation of an integrated predictive tool with process diagnostic technology. The application of an integrated BBN-based predictive reliability assessment capability to commercial equipment and process plants can be highly valuable in minimizing the down-time of production facilities. This approach can immediately improve the maintenance planning process in many industries, by scheduling outages at the most economical points in the production runs, by taking advantage of just-in-time procurement of repair parts and maintenance-related materials, and by achieving the optimum utilization of plant maintenance personnel, funding and ancillary support facilities. The true value of condition based maintenance is realized only when proactive maintenance is scheduled to avert costly non-random system failures. The potential cost savings in preventing emergent repairs and operational delays is extremely significant when the consequences of failure are ruinous. This occurs when downtime is particularly costly to the operation or when the system fails often. With the current trend of fielding more sophisticated system designs with higher performance requirements, the increased complexity decreases overall reliability. The proposed CBM predictive approach is particularly beneficial to improve these processes.

Keywords:
Reliability, Availability, Prediction, Intelligent Code, Maintainability, Monitoring , Automat

Phase II

Contract Number: N00024-02-C-4054
Start Date: 2/13/2002    Completed: 2/13/2004
Phase II year
2002
Phase II Amount
$749,300
Submarine Towed Array Systems (TAS) requires a process for automating the collection of system specific data related to fleet-wide operational performance. The purpose of implementing such a process is to realize the benefits of Condition Based Maintenance (CBM) to these remotely operated, externally located systems. This project integrates elements that automatically collect real-time on-line Reliability, Maintainability and Availability (RMA) data, conducts diagnostic/prognostic analysis, and provides reports and online access. Consequential to the analysis will be fleet and individual TAS health assessment and prediction, trending and other selected RMA and CBM related maintenance functions, and management reporting capabilities. An integrated hardware and embedded software system with server hardware to collect discrete maintenance data and an automatic onboard data collection unit for real-time data is recommended. The LCE/ARETE TEAM proposes development of a COTS-based centralized online repository and analysis system for fleet-wide TAS RMA data with electronic data input at the source which leverages individual Thinline Health Monitoring System results. The database will be integrated with new design and existing modeling and simulation tools to evaluate towed system performance and predict changes in performance resulting from policy implementation and maintenance conduct at the ship/system level. With the introduction of real-time system data a complex Bayesian Belief Network (BBN) will provide the basis for the implementation of a dynamic predictive tool. Advanced real-time diagnostic algorithms will complement this approach to CBM