SBIR-STTR Award

Axial Compressor Map Generation Leveraging Autonomous Self-Training AI
Award last edited on: 3/25/2023

Sponsored Program
SBIR
Awarding Agency
NASA : GRC
Total Award Amount
$874,753
Award Phase
2
Solicitation Topic Code
A1.07
Principal Investigator
Maksym Burlaka

Company Information

SoftInWay Inc

1500 District Avenue
Burlington, MA 01803
   (781) 685-4942
   info@softinway.com
   www.softinway.com
Location: Single
Congr. District: 06
County: Middlesex

Phase I

Contract Number: 80NSSC20C0447
Start Date: 8/7/2020    Completed: 3/1/2021
Phase I year
2020
Phase I Amount
$124,761
NASA is looking for improvement in aeropropulsive power density and efficiency in support of its Strategic Thrust in the area of Ultra-Efficient Subsonic Transports, focusing on small core turbofan engines for next-generation and future large commercial transport aircraft. The trend in the design of modern gas turbine engines is for ever-increasing cycle efficiency and reduced specific fuel consumption. To achieve these engine cycle efficiency goals, the low and high-pressure compressors (HPC) are pushed to ever-increasing levels of pressure ratio. Increasing levels of compressor pressure ratio results in higher rotor tip relative Mach number in the HPC front stages, and consequently steeper performance characteristic maps. The compressors with steep characteristics typically require variable geometry inlet guide vanes as well as variable stators in the first few stages to provides the desired performance and stability in an engine system. The design and development time of a modern high-pressure compressor with variable geometry can take years of design-build-test iterations which includes testing a large number of possible reset angles of the variable vanes. Determining the optimal combination of vane angle resets that will provide the desired compressor performance in an engine system environment is a time consuming and expensive part in the development of high-pressure compressors. It is proposed to address the optimization of the variable geometry reset angle schedules with the use of the innovative autonomous AI technology. The AI-based performance prediction model can be easily incorporated inside of the system analysis tool and reliably predict the performance with high accuracy across the entire operating range of compressor even with multiple variable guide vanes and thus helping to approach true optimal engine performance and reduce the chances of additional expensive design iterations in real-life projects. Potential NASA Applications (Limit 1500 characters, approximately 150 words) The research is closely aligned with NASA Aeronautics programs in the areas of Compact Gas Turbine and Electrified Aircraft Propulsion and will augment the corresponding Advanced Air Transport Technology Project's Technical Challenges, in particular the use of artificial intelligence (AI) for highly accurate axial compressor performance map generation which will help to quickly find the optimal strategies of guide vanes reset angles variation to maximize performance. The improvements will help airlines to reduce costs by reduced fuel burn. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) The AI-based performance prediction model is in high demand in the companies designing the airbreathing propulsion and power generation units because it would allow to dramatically reduce the engine development time and cost. Also, it can be useful to the end-users of the engines, by reconstructing the entire performance map of the compressor based on a limited number of performance points.

Phase II

Contract Number: 80NSSC21C0558
Start Date: 8/3/2021    Completed: 8/2/2023
Phase II year
2021
Phase II Amount
$749,992
NASA is looking for improvement in aeropropulsive power density and efficiency in support of its Strategic Thrust in the area of Ultra-Efficient Subsonic Transports, focusing on small core turbofan engines for next-generation and future large commercial transport aircraft. The trend in the design of modern gas turbine engines is for ever-increasing cycle efficiency and reduced specific fuel consumption. To achieve these engine cycle efficiency goals, the low and high-pressure compressors (HPC) are pushed to ever-increasing levels of pressure ratio. Increasing levels of compressor pressure ratio results in higher rotor tip relative Mach number in the HPC front stages, and consequently steeper performance characteristic maps. The compressors with steep characteristics typically require variable geometry inlet guide vanes as well as variable stators in the first few stages to provides the desired performance and stability in an engine system. The design and development time of a modern high-pressure compressor with variable geometry can take years of design-build-test iterations. Determining the optimal combination of vane angle resets that will provide the desired compressor performance in an engine system environment is a time-consuming and expensive part of the development of high-pressure compressors. The proposed technology will include the AI-based multistage axial compressor performance prediction model, which can be easily incorporated in the system analysis tool and reliably predict the performance with high accuracy across the entire operating range of compressor even with multiple variable guide vanes and the capability to restore the compressor geometry based on the limited number of parameters, dramatically reducing the duration of the development of the compressor and the entire engine thus helping to approach true optimal engine performance and reduce the chances of additional expensive design iterations in real-life projects. Potential NASA Applications (Limit 1500 characters, approximately 150 words): The research is closely aligned with NASA Aeronautics programs in the areas of Compact Gas Turbine and Electrified Aircraft Propulsion and will augment the corresponding Advanced Air Transport Technology Project's Technical Challenges. The use of artificial intelligence (AI) for highly accurate axial compressor performance map generation will help to quickly evaluate the performance of the axial compressor, find the optimal guide vanes angles, and obtain its geometry and eventually improve the performance and power density of the engine. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words): The AI-based performance prediction model and subsequent compressor geometry restoration is in high demand in the companies designing the airbreathing engines and power generation units, as well as in aerospace manufacturers and defense because of the dramatic reduction of the development time and cost of the airbreathing turbo engines and vehicles. Duration: 20