SBIR-STTR Award

Innovative Hydrogen Peroxide Turbopump Design for Affordable Small Launch Vehicles
Award last edited on: 3/16/2023

Sponsored Program
SBIR
Awarding Agency
NASA : MSFC
Total Award Amount
$874,799
Award Phase
2
Solicitation Topic Code
Z9.01
Principal Investigator
Timothy Bendel

Company Information

Frontier Astronautics LLC

609 Windmill Road
Chugwater, WY 82210
Location: Single
Congr. District: 00
County: Platte

Phase I

Contract Number: 80NSSC19C0507
Start Date: 8/19/2019    Completed: 2/18/2020
Phase I year
2019
Phase I Amount
$124,804
The concept proposed is that of an innovative turbopump using hydrogen peroxide to drive the turbine. The turbopump has a unique feature in that it has an integral electric generator used to generate electricity and power an external fuel pump. By using hydrogen peroxide decomposed over a catalyst pack only one fluid can be used to drive the turbine. Typically, a turbopump combusts a fuel and an oxidizer in a gas generator to generate the gases to drive the turbine. This requires two sets of feed lines (one for fuel and one for oxidizer) and careful mixture ration control so that the two combust at a ratio that does not yield such a high temperature that may destroy the turbine. If the mixture ratio is too close to the stoichiomentric ratio it will be hot enough to damage the turbine. If it is too far away from the stoiciometric ratio it may not generate the required gases to drive the turbine or even cease combustion (flame out). This problem does not exist with hydrogen peroxide as its maximum decomposition temperature is about half that of modern turbojet engines. Thus, no exotic materials need to be used for the turbine. The built in electric generator generates electricity to power an external fuel pump. This allows the fuel pump to be placed anywhere on the rocket engine that is desired and does not necessitate mounting it onto the turbopump itself. this greatly simplifies the plumbing of a rocket engine. It also allows the oxidizer and fuel pump to have different speeds so that the engine can change its mixture ratio in flight. This turbopump is designed to be used with a rocket engine burning hydrogen peroxide and kerosene as a fuel. This allows for a relatively simple yet fairly high performing rocket engine. The specific impulse and density are similar to the hydrazine/unsymmetrical dimethyl hydrazine and nitrogen tetroxide propellants used by the Titan II, III and IV launch vehicles with great success. Potential NASA Applications (Limit 1500 characters, approximately 150 words) This turbopump could be used on rocket engines ideal for cost effective launch vehicles. Due to its use of non-toxic, non-cryogenic propellants it can stand by and be available to launch quickly. Since the system would be cheaper to operate many missions that currently cannot be justified could be possible. For example, sending inspector spacecraft to look at damaged operating satellites is currently not justifiable since building an entirely new spacecraft is more cost effective. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) For commercial operators a launch vehicle using this technology would both reduce cost and increase reliability. Due to its simplicity it could reduce wait times. This means that many commercial endeavors, like nano-sats and constellation maintenance, would become potentially profitable. Current launch systems are just too expensive to make these business models work.

Phase II

Contract Number: 80NSSC20C0226
Start Date: 6/18/2020    Completed: 6/17/2022
Phase II year
2020
Phase II Amount
$749,995
The concept proposed is that of an innovative turbopump for a staged combustion bi-propellant rocket engine using monopropellant to drive the turbine. The turbopump has a unique feature in that it has an electric generator used to generate electricity and power an external fuel pump. By using a monopropellant decomposed over a catalyst pack only one fluid can be used to drive one or more turbines. Typically, a turbopump combusts a fuel and an oxidizer in a gas generator to generate the gases to drive the turbine. This requires two sets of feed lines (one for fuel and one for oxidizer) and careful mixture ratio control so that the two combust at a ratio that does not yield such a high temperature that may destroy the turbine. If the mixture ratio is too close to the stoichiometric ratio it will be hot enough to damage the turbine. If it is too far away from the stoichiometric ratio it may not generate enough of the required gases to drive the turbine or even cease combustion (flame out). This problem does not exist with most monopropellants as their maximum decomposition temperature is about half that of modern turbojet engines. Thus, no exotic materials need to be used for the turbine. The electric generator generates electricity to power an external fuel pump. This allows the pump for one propellant to be placed anywhere on the rocket engine that is desired and does not necessitate mounting it onto the turbopump itself. this greatly simplifies the plumbing of a rocket engine. It also allows the oxidizer and fuel pump to have different speeds so that the engine can change its mixture ratio in flight. This turbopump is designed to be used with a rocket engine burning propellant combinations where one of the propellants is a monopropellant. This allows for a relatively simple yet fairly high performing rocket engine. In addition, it can easily change its mixture ratio in flight for optimum propellant utilization and little waste. Potential NASA Applications (Limit 1500 characters, approximately 150 words) A rocket engine using a Turbo-Electric Turbopump would be of significant interest to NASA since it is essentially a staged combustion cycle engine with a lot less headache. It uses non-toxic storable propellants and is ideal for small launch vehicle intended to launch on short notice. It can also be used as spacecraft propulsion where higher chamber pressures than typically used with pressure-fed systems are desired, such as on heavy lunar and Mars landers. Such an engine is highly throttleable and very scalable. No ignition system is required. Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words) A rocket engine using a Turbo-Electric Turbopump offers advantages to commercial space companies since it is a high thrust, staged combustion engine that is drastically simpler (and thus less expensive) than a typical staged-combustion engine. It could be used for both vertical and horizontally launched rocket vehicles as well as spacecraft, especially lunar landers for Moon missions.