SBIR-STTR Award

Variable Gas-Conductance Radiator:Lightweight, High Turndown Spacecraft Radiator
Award last edited on: 3/2/2018

Sponsored Program
SBIR
Awarding Agency
NASA : JSC
Total Award Amount
$875,657
Award Phase
2
Solicitation Topic Code
Z2.01
Principal Investigator
Scott A Dye

Company Information

Quest Thermal Group (AKA: Quest Thermal Group LLC)

6452 Fig Street Unit A
Arvada, CO 80004
   (303) 395-3100
   info@questthermal.com
   www.questthermal.com
Location: Single
Congr. District: 07
County: Jefferson

Phase I

Contract Number: NNX17CM49P
Start Date: 6/9/2017    Completed: 12/8/2017
Phase I year
2017
Phase I Amount
$124,456
Spacecraft thermal control is a critical element to maintaining spacecraft, manned, unmanned or robotic, at proper temperatures for humans, instruments and electronics to function properly. Simple, passive thermal control in which excess heat is radiated to space via blackbody radiators used to be adequate, however, as spacecraft power levels increase and mission environments become more complex, more flexible and capable thermal control systems and mechanisms are needed. Variable heat rejection is an enabling technology to reliably vary heat rejection during human and robotic spaceflight missions with wide variation in thermal environments & vehicle heat loads. Quest Thermal Group is proposing a novel Variable Gas-Conductor Radiator (VGCR) that uses variable gas conduction within an IMLI structure to control heat conduction. A VGCR could provide both high and very low heat rejection, operating as both effective radiators and high performance insulation, and capable of turndown ratios of 76:1. The NASA 2012 TA14 Thermal Management Roadmap stated radiator advancement is perhaps the most critical thermal technology development for future spacecraft and space-based systems. NASA is seeking unique solutions for thermal control technology providing low mass highly reliable thermal control systems. As NASA moves beyond LEO, spacecraft must accommodate various mission scenarios and need variable heat rejection. Current state of the art variable radiators offer heat rejection turn-down ratios up to about 4:1. Phase I goals are to develop a new variable spacecraft radiator that can simply and efficiently provide a highly variable heat rejection using variable gas conduction within IMLI insulation, and prove feasibility of the VGCR concept to help improve radiator capabilities for future NASA and commercial spacecraft. A VGCR prototype will be modeled, designed, built and tested for thermal performance and variable heat rejection.

Potential NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) NASA's Thermal Management Roadmap emphasizes the need for variable heat rejection. As NASA moves beyond LEO, exploration vehicles and space instruments must accommodate various mission scenarios, operating in environments from full sun to deep space, managing a wide range of heat rejection. Variable radiators are needed that can be turned down to low heat flux in cold environments. Current state of the art turndown ratios are 4:1, NASA's goal is 6:1, and Quest's Variable Gas-Conductance Radiator (VGCR) is modeled to have a turndown ratio of 76:1.Advances in heat rejection technologies could provide more capable thermal control across a wider range of thermal environments and heat loads. Variable radiators offer substantial system-wide benefits, including lower power requirements to maintain spacecraft temperatures in cold environments. Variable radiators are an important enabling technology needed for NASA's future exploration and science missions. It is needed for NASA Design Reference Missions 8 & 9, which are crewed missions to Mars. Both NASA Science and Space Technology Mission Directorates are seeking new technology. VGCR technology, if proven successful, could be infused into future NASA spacecraft, including manned spacecraft, robotic exploration vehicles, Earth observing satellites, science and interplanetary spacecraft. VGSR could help NASA meet needs for improved spacecraft thermal control for various spacecraft and mission environments.

Potential NON-NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) All commercial satellites require thermal control systems. The purpose of the thermal control system is to maintain the spacecraft or satellite within allowable temperature limits for all thermal environments it operates in. Spacecraft and related equipment (such as electronics or optics/sensors) require some level of thermal control, and the design approach and technologies employed vary widely depending on application. As spacecraft power levels increase and mission environments become more complex, more flexible and capable thermal control systems and mechanisms are needed.A new, advanced, low mass, highly variable radiator would be of interest to satellite manufacturers, and once proven out and tested, could be fairly rapidly adopted and incorporated into new satellite thermal control systems.New satellites are being built and launched at an increasing rate, there were 285 large satellites launched in 2014. Many of these new spacecraft are high power requiring good thermal control and heat rejection capability.The target markets for VGCR technology are satellites and spacecraft. This includes future NASA spacecraft and commercial satellites, including those for communications, Earth observing and remote sensing, Defense, science, navigation, Earth imaging and meteorology. Aerospace companies supplying radiators include Orbital ATK, Lockheed Martin/Vought, Sierra Nevada Corp and SSL. These suppliers are target commercial customers for this new technology.

Technology Taxonomy Mapping:
(NASA's technology taxonomy has been developed by the SBIR-STTR program to disseminate awareness of proposed and awarded R/R&D in the agency. It is a listing of over 100 technologies, sorted into broad categories, of interest to NASA.) Active Systems Actuators & Motors Distribution/Management Heat Exchange Isolation/Protection/Shielding (Acoustic, Ballistic, Dust, Radiation, Thermal) Passive Systems Pressure & Vacuum Systems Smart/Multifunctional Materials Spacecraft Design, Construction, Testing, & Performance (see also Engineering; Testing & Evaluation)

Phase II

Contract Number: 80NSSC18C0117
Start Date: 4/18/2018    Completed: 4/17/2020
Phase II year
2018
Phase II Amount
$751,201
Spacecraft thermal control is a critical element to maintaining spacecraft, manned, unmanned, robotic or instrument, at proper temperatures for humans, instruments and electronics to function properly. NASA Science Mission Directorate and STMD have need for advanced thermal control systems for future spacecraft and exploration vehicles. Variable Gas Radiator™ technology, using variable gas conductance in an IMLI insulation to control, in a Phase I prototype achieved a turndown ratio of 36:1, was successfully proven feasible and TRL3 achieved. Quest believes VGR technology could provide high turndown ratios at any given temperature, in a lightweight radiator. This new technology and product has many applications within NASA and the commercial spacecraft/satellite market.Phase II work will continue development of VGR technology, including enclosure redesign, more flight-like pressure control hardware, extensive characterization, and early flight-qual testing. During Phase II, Quest will mature the technology to TRL 5 and have prototypes for NASA and Prime Contractor evaluation.Phase II development of the Variable Gas Radiator (VGR) program begins studying advanced spacecraft heat rejection requirements for NASA and commercial spacecraft and missions, continues with study and review of the Phase I results. VGR enclosure and hardware development will be a focus. VCR design will be iterated, and prototypes tested for radiant heat flow, with improvement expected in overall radiator performance and turndown capability.

Potential NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) Variable Gas Radiator? technology is a novel highly variable spacecraft radiator being developed for NASA to provide needed new technology for spacecraft thermal control for advanced spacecraft and missions demanding variable radiated heat control. A VGR prototype provided a turndown ratio 36:1, current spacecraft radiators offer a 4:1 turndown ratio, and VGR with further development should achieve at least 40:1 turndown capability. NASA in the SBIR 2017 solicitation sought unique solutions for thermal control technologies that facilitate a low mass highly reliable thermal control system for exploration vehicles and for science missions. Future spacecraft will require more sophisticated thermal control systems that operate in severe environments ranging from full sun to deep space and dissipate a wide range of heat loads. Potential NASA applications for this new technology include NASA Resource Prospector, CATALYST landers, cubesats, as well as comm sats.Variable heat radiators are an important enabling technology needed for NASA?s future exploration missions. For example, it is listed as needed for NASA Design Reference Missions (e.g., DRM8 and 9) which are crewed missions to Mars. VGR technology, if proved successful, could be infused into future NASA spacecraft, including manned spacecraft, robotic exploration vehicles, Earth observing satellites, science and interplanetary spacecraft.



Potential NON-NASA Commercial Applications:
:

(Limit 1500 characters, approximately 150 words) Quest Thermal?s Variable Gas Radiator technology was proven feasible in a Phase I program, and could be further developed, tested and matured in a Phase II program to reach TRL 5. It might then be flight proven in a NASA Phase III test program or ISS experiment, reaching TRL 7. As the technology matures, Quest would reach out to satellite thermal engineers and thermal component (radiator) manufacturers to begin discussions on VGR.During the Phase II program, Quest will conduct market research on the spacecraft radiator/thermal control market using both internal staff and an external business development consultant. This market study is part of a Technology Assessment we will conduct, and should lead to customer responses to VGR, and direct leads at major spacecraft Prime Contractors.Major satellite manufacturers include Boeing Defense, Space and Security, SSL (Space Systems/Loral), Lockheed Martin, Orbital ATK, Ball Aerospace, Thales Alenia Space and Airbus Defense and Space. There are also spacecraft component specialty manufacturers that supply thermal control components such as radiators and heat pipes, and these include Orbital ATK, Lockheed Martin/Vought System and Sierra Nevada Corp.

Technology Taxonomy Mapping:
(NASA's technology taxonomy has been developed by the SBIR-STTR program to disseminate awareness of proposed and awarded R/R&D in the agency. It is a listing of over 100 technologies, sorted into broad categories, of interest to NASA.) Active Systems Heat Exchange Isolation/Protection/Shielding (Acoustic, Ballistic, Dust, Radiation, Thermal) Passive Systems Smart/Multifunctional Materials