SBIR-STTR Award

Electromagnetic Characterization of Advanced Composites by Voxel-Based Inverse Methods
Award last edited on: 3/2/2018

Sponsored Program
SBIR
Awarding Agency
NASA : LaRC
Total Award Amount
$874,887
Award Phase
2
Solicitation Topic Code
Z11.02
Principal Investigator
Harold A Sabbagh

Company Information

Victor Technologies LLC (AKA: Sabbagh Associates Inc)

PO Box 7706
Bloomington, IN 47407
   (812) 360-3645
   has@sabbagh.com
   www.sabbagh.com
Location: Single
Congr. District: 09
County: Monroe

Phase I

Contract Number: NNX17CL99P
Start Date: 6/9/2017    Completed: 12/8/2017
Phase I year
2017
Phase I Amount
$124,981
The nondestructive characterization of advanced composites, such as carbon-fiber reinforced polymers (cfrp), by electromagnetic means is well established. What is needed to advance the state of the art are sophisticated inversion algorithms that allow layup and impact damage to be determined in localized regions, which means that more traditional methods of model-based inverse methods must be replaced by voxel-based inverse methods. Thus, one will be able to better distinguish such things as delaminations from fiber-breakage due to impact damage, or other parameters that characterize the mechanical of the cfrp structure, such as elastic modulus and Poisson's ratio on a voxel-by-voxel basis. This information can then be input to damage evolution models. We describe two such methods, bilinear conjugate-gradients and set-theoretic estimation. The challenge is to extend these methods to anisotropic materials. We do that in this project, and will develop the algorithms for inclusion in our proprietary eddy-current, VIC-3D(R) during Phase II. In addition, we continue our program of discovering and exploiting parallelism in VIC-3D(R) to speed up the modeling and processing that involve massive data generation.

Potential NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) NASA LaRC already owns a copy of VIC-3D(R) which it uses for modeling forward and inverse problems in eddy-current NDE. With the enhancements proposed in this project, NASA LaRC will be able to extend its modeling capability to more accurately characterize damage conditions in cfrps, as well as run large problems more efficiently.

Potential NON-NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) There are 35 commercial and university research institutions around the world that own copies of VIC-3D(R) which they use for the same purposes as NASA LaRC. The will have the same advantages with the enhanced version of VIC-3D(R). Furthermore, aerospace companies, such as Boeing, that are developing vehicles that use advanced composites, such as cfrps, will be able to use the enhanced version of VID-3D(R). The enhance code can also be used to support the manufacturing of advanced composites. Purdue University is developing a Center for Composites Manufacturing and Simulation which is part of a $250 million US Dept. of Energy initiative to support President Barack Obama's National Network for Manufacturing Innovation. Advanced manufacturing represents 25 percent of the Indiana economy, and the State of Indiana has a strong background in composite materials research, development and manufacturing, with about 50 companies across the state contributing to this sector. Though VTL is not a part of this consortium at this time, we expect that our Phase II research will yield an enhanced version of VIC-3D(R) that will not only support the work of this consortium, but would lead to an invitation for VTL to join it.

Technology Taxonomy Mapping:
(NASA's technology taxonomy has been developed by the SBIR-STTR program to disseminate awareness of proposed and awarded R/R&D in the agency. It is a listing of over 100 technologies, sorted into broad categories, of interest to NASA.) Characterization Composites Data Modeling (see also Testing & Evaluation) Microfabrication (and smaller; see also Electronics; Mechanical Systems; Photonics) Models & Simulations (see also Testing & Evaluation) Nondestructive Evaluation (NDE; NDT) Processing Methods Simulation & Modeling Software Tools (Analysis, Design)

Phase II

Contract Number: 80NSSC18C0151
Start Date: 4/11/2018    Completed: 4/10/2020
Phase II year
2018
Phase II Amount
$749,906
The nondestructivecharacterization of advanced composites, such ascarbon-fiber reinforced polymers (cfrp), by electromagnetic means iswell established [6]-[24]. What isneeded to advance the state of the art are sophisticated inversionalgorithms that allow layup and impact damage to be determined inlocalized regions, which means that the more traditional methods ofmodel-based inverse methods must be replaced by voxel-based methods.Thus, one will be able to better distinguish such things asdelaminations from fiber-breakage due to impact damage, or otherparameters thatcharacterize the mechanical state of the cfrp structure, such aselastic modulus and Poisson's ratio on avoxel-by-voxel basis. This information can then be input to damageevolution models. We describetwo such methods, bilinear conjugate-gradients and set-theoreticestimation. The challenge is to extend these methods to anisotropicmaterials. We do that in this project, and will develop thealgorithms for inclusionin our proprietary eddy-current code, \vic, during Phase II.In addition, we continue our program of discovering and exploitingparallelism in VIC-3D(R) to speed up the modeling and processing ofproblems that involve massive data generation.

Potential NASA Commercial Applications:
(Limit 1500 characters, approximately 150 words) NASA LaRC already ownsa copy of VIC-3D(R) which it uses for modeling forward and inverseproblems in eddy-current NDE. With the enhancements proposed in thisproject, NASA LaRC will be able to extend its modeling capability tomore accurately characterize damage conditions in cfrps, as well asrun large problems much more efficiently.



Potential NON-NASA Commercial Applications:
:

(Limit 1500 characters, approximately 150 words) There are35 commercial and university research institutions around theworld that own copies of VIC-3D(R) which they use for the same purposes asNASA LaRC. They will have the same advantages with the enhancedversion of VIC-3D(R). Furthermore, aerospace companies, such as Boeing,and SpaceX (Elon Musk),that are developing vehicles that use advanced composites, such ascarbon-fiber reinforced polymers (cfrp) will beable to use the enhanced version of VIC-3D(R). A more prosaic industrythat is using cfrp advanced composites in their vehicles is autoracing, especially IndyCar. With a successful Phase II, we will be ina better position to approach them and offer our services through VIC-3D(R) forinspecting their cars. Composites are also being used in theburgeoning wind-turbine industry, and, of course, in sportingequipment, such as golf clubs and tennis rackets.

Technology Taxonomy Mapping:
(NASA's technology taxonomy has been developed by the SBIR-STTR program to disseminate awareness of proposed and awarded R/R&D in the agency. It is a listing of over 100 technologies, sorted into broad categories, of interest to NASA.) Characterization Composites Data Modeling (see also Testing & Evaluation) Models & Simulations (see also Testing & Evaluation) Nanomaterials Nondestructive Evaluation (NDE; NDT) Simulation & Modeling Software Tools (Analysis, Design)