SBIR-STTR Award

Portable Active Thermographic Coating Inspection System
Award last edited on: 7/22/22

Sponsored Program
SBIR
Awarding Agency
DOT
Total Award Amount
$850,000
Award Phase
2
Solicitation Topic Code
091FH2
Principal Investigator
Paul A Fuchs

Company Information

Fuchs Consulting Inc (AKA: FCI)

75 Lawson Road SE Suite 204
Leesburg, VA 20176
Location: Single
Congr. District: 10
County: Loudoun

Phase I

Contract Number: DTRT5709C10040
Start Date: 7/1/05    Completed: 7/2/05
Phase I year
2009
Phase I Amount
$100,000
This proposal seeks to produce a unique thermographic coating inspection system that is customized for the inspection of bridge coatings. This system uses active thermography where IR sources are used to provide controlled heating to a coating system. The presence of a defect in a coating system will result in differences in heat flow, which can be imaged with an infrared camera. An off-the-shelf embedded infrared camera module is used to create a customized system. This system can cover a wide area and provide easy-to-interpret images. The system is unique in that it is low-cost, low-weight, small-sized, fully-integrated, and specifically customized for coating inspections. There are no commercial systems that provide a fully-integrated active thermographic inspection sytem for bridge coatings. The proposed system is small and light-weight such that it can be deployed as a hand-held unit, on a pole-mount, or a vehicle-mast. The system will be used to inspect bridge coating systems and will proide data in a manner that is currently not possible. The coat and ease-of-use of the system make it usable by typical DOT personnel. The project team has considerable experience in the bridge inspection industry and has a history of development of NDE tools for bridge inspection.

Phase II

Contract Number: DTRT5711C10010
Start Date: 2/22/11    Completed: 8/21/14
Phase II year
2011
Phase II Amount
$750,000
This proposal seeks to produce a unique thermographic coating inspection system that is customized for the inspection of bridge coatings. The system uses active thermography where IR sources are used to provide controlled heating to a coating system. The presence of a defect in a coating system will result in differences in heat flow, which can be imaged with an infrared camera. An off-the-shelf embedded infrared camera module is used to create a customized system. This system can cover a wide area and provide easy-to-interpret images. The system is unique in that it is low-cost, low-weight, small-sized, fully-integrated, and specifically customized for coating inspection. There are no commercial systems that provide a fully-integrated active thermographic inspection system for bridge coatings. The proposed system is small and light-weight such that it can be deployed as a hand-held unit, on a pole-mount, or a vehicle-mast. The system will be used to inspect bridge coating systems and will provide data in a manner that is currently not possible. The coat and ease-of-use of the system make it usable by typical DOT personnel. The project team has considerable experience in the bridge inspection industry and has a history of development of NDE tools for bridge inspection.