SBIR-STTR Award

Simplified Steam Electrolysis: Hydrogen for Hard-To-Abate Industries
Award last edited on: 4/20/2023

Sponsored Program
SBIR
Awarding Agency
DOE
Total Award Amount
$500,000
Award Phase
2
Solicitation Topic Code
-----

Principal Investigator
Chad Mason

Company Information

Advanced Ionics Inc (AKA: AI)

4201 N 27th Street Fl 2
Milwaukee, WI 53216
   (630) 310-1045
   N/A
   www.advanced-ionics.com
Location: Single
Congr. District: 04
County: Milwaukee

Phase I

Contract Number: DE-AR0001673
Start Date: 8/5/2022    Completed: 8/4/2024
Phase I year
2022
Phase I Amount
$259,613
Advanced Ionics, Inc. (AI)--proposes to advance its breakthrough, high-efficiency low-cost hydrogen electrolyzer technology to gigawatt-scale production within the next decade, supporting rapid decarbonization of heavy industry 10 to 20 years earlier than possible under typical industry-led R&D timeframes. Targeting the multi-billion-dollar hydrogen industry,1 AI's system will generate volumes needed by refining, ammonia production, chemicals production, steel, glass, methanol, and other high-consumption industries that currently rely on steam methane reforming (SMR) for hydrogen production. When fully commercial, AI's system will enable and catalyze decarbonization in these hard-to-abate sectors, potentially saving gigatons of GHG emissions over the next decade, and provide a viable path to meet aggressive emissions reduction targets. Our efficiency advantages will also save many terawatt-hours of precious renewable electricity, as the most ideal locations for solar wind projects are used-up. Most expert analyses completed to date conclude that electrolyzer-based hydrogen production will require massive, time-consuming, and difficult-to-achieve scaling to reach US and global industrial decarbonization goals. Yet electrolyzers continue to suffer from low efficiencies and high capital cost, causing the price of hydrogen from electrolysis to be many times that of conventional SMR. These inefficiencies are inherent to the thermodynamics of the electrolysis of liquid water, and cannot be avoided. To address these issues, AI is developing a new generation of steam-utilizing, intermediate-temperature electrolyzers that leverage process or waste heat to create affordable, clean hydrogen—specifically for heavy industry. Unlike incumbent stand-alone electrolyzer technologies, (alkaline, proton exchange membrane, alkaline exchange membrane, and solid oxide), AI's technology will integrate with existing industrial processes and utilize abundant, low-grade process and waste heat (150+ °C) inherent to our targeted industries. As a result, our systems will circumvent the existing floor on electricity consumption for electrolytic hydrogen, achieving price points that are thermodynamically impossible for competing technologies.

Phase II

Contract Number: DE-AR0001673
Start Date: 8/5/2022    Completed: 8/4/2024
Phase II year
2023
Phase II Amount
$240,387
Advanced Ionics, Inc. (AI)--proposes to advance its breakthrough, high-efficiency low-cost hydrogen electrolyzer technology to gigawatt-scale production within the next decade, supporting rapid decarbonization of heavy industry 10 to 20 years earlier than possible under typical industry-led R&D timeframes. Targeting the multi-billion-dollar hydrogen industry,1 AI's system will generate volumes needed by refining, ammonia production, chemicals production, steel, glass, methanol, and other high-consumption industries that currently rely on steam methane reforming (SMR) for hydrogen production. When fully commercial, AI's system will enable and catalyze decarbonization in these hard-to-abate sectors, potentially saving gigatons of GHG emissions over the next decade, and provide a viable path to meet aggressive emissions reduction targets. Our efficiency advantages will also save many terawatt-hours of precious renewable electricity, as the most ideal locations for solar wind projects are used-up. Most expert analyses completed to date conclude that electrolyzer-based hydrogen production will require massive, time-consuming, and difficult-to-achieve scaling to reach US and global industrial decarbonization goals. Yet electrolyzers continue to suffer from low efficiencies and high capital cost, causing the price of hydrogen from electrolysis to be many times that of conventional SMR. These inefficiencies are inherent to the thermodynamics of the electrolysis of liquid water, and cannot be avoided. To address these issues, AI is developing a new generation of steam-utilizing, intermediate-temperature electrolyzers that leverage process or waste heat to create affordable, clean hydrogen—specifically for heavy industry. Unlike incumbent stand-alone electrolyzer technologies, (alkaline, proton exchange membrane, alkaline exchange membrane, and solid oxide), AI's technology will integrate with existing industrial processes and utilize abundant, low-grade process and waste heat (150+ °C) inherent to our targeted industries. As a result, our systems will circumvent the existing floor on electricity consumption for electrolytic hydrogen, achieving price points that are thermodynamically impossible for competing technologies.