Estes Energetics will demonstrate a versatile two-step process for the extraction and separation of magnesium powder from a variety of ordnance. In the first step, a solvent-free mechanical approach is used to separate the magnesium from binders. Such an approach maximizes the applicability of the method because it doesnt rely on specific chemical compatibilities between the separation method and the ordnance. It also reduces the risk of the magnesium or binder chemicals from reacting chemically and causing safety issues or loss of material. In the second step, one of several methods is used to separate the magnesium from other materials based on density. Air and liquid based methods will be tested. Laboratory testing will be performed for both steps to prove out our concept and reduce technical risk prior to a Phase II effort. The Estes Energetics team provides the qualifications and skills needed to research, build prototype equipment, test the process, and conduct engineering and economic analyses. We have other active research, development, and manufacturing efforts to strengthen the critical chemical industrial base and have experience working safely with energetic materials.