SBIR-STTR Award

Low-Cost, Self-Aligned Fiber Optic Connector
Award last edited on: 3/15/2002

Sponsored Program
SBIR
Awarding Agency
DOD : DARPA
Total Award Amount
$651,255
Award Phase
2
Solicitation Topic Code
ARPA93-043
Principal Investigator
Sang Sheem

Company Information

Berkeley Optics Company

2268 Research Drive
Livermore, CA 94550
   (510) 443-6809
   N/A
   N/A
Location: Single
Congr. District: 15
County: Alameda

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
1994
Phase I Amount
$51,255
Berkeley Optics Corp. conceived a novel idea that could reduce the cost of optical fiber connectors and couplers dramatically. In the invention, the core of the fiber is gradually enlarged into a cone-shape (called "core-extension") . The core-extension is made by immersing the output end of a fiber in a UV-curable polymer, and then coupling UV light into the input end of the fiber. The UV light divergently radiates from the output end, exposing and solidifying, or increasing the refractive index of, the polymer. Thus a light-guiding core- extension is formed at the end of the core, enlarging the core size from less than 0.1 mm to as large as a few millimeters, making the fiber-to-fiber connection much easier. Since the core-extension is self-aligned, self-attached, the cost of the fabrication could be very low. The core-extension was demonstrated in our laboratory. The US Patent Office decided to allow patent after only six months from the application, surprising us greatly, presumably to encourage us to commercialize the concept fast. This proposal is for making a rugged and very low-cost connector. Anticipated Benefits/Potential Applications - Fiber optics has reached a stalemate after a decade of the brisk exploitation of the point-to-point market. As it reaches offices and homes, much larger numbers of interconnection are required while number of users sharing per-interface cost is reduced. Until the costs of connectors and couplers can match those of the coaxial cables, this stalemate will not break. Leg aa, kelev On"@ t,could break this stalemate.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
1995
Phase II Amount
$600,000
We propose to continue the Phase I effort to further develop and then commercialize the low-cost optical fiber connectors and couplers for the private and the military applications. The concept is based on U.S. Patent 5,287,424 (pending in ten foreign countries; related patent applications on pending in U.S.A. and abroad). During the Phase I the technical feasibility was fully demonstrated. A few applications for a few existing ARPA and Air Force Programs were also identified during Phase I. The main technical objective during Phase II is to lower the optical loss. This can be achieved by reducing the divergence angle of UV light radiating from the fiber ends during the device fabrication. This requires UV light sources with higher optical intensity. A newly introduced high-power are lamp source and an argon ion UV laser will be used to obtain the higher intensity. The resulting connectors will have much larger mechanical tolerances and will be cheaper and easier to use. They will also tolerate substantial gap between two mating fiber facets. The couplers will be substantially cheaper and smaller in size compared to the conventional couplers. The connectors and the couplers can be used for the ARPA and the Air Force Programs as well as the general commercial applications. Fiber optics market is in a serious stalemate after a decade of the expansion followed by saturation in the point-to-point telecomm market. This stalemate will not be broken until the costs of connectors and couplers are lowered substantially. Berkeley Optics' novel connectors and couplers have a realistic chance to break this stalemate.