SBIR-STTR Award

Goodman Technologies LLC (GTL) in partnership with Robocasting Enterprises LLC (a Small Business spin-off from Sandia National Laboratories technology transfer program) and the University of Hawaii at Manoa, (UHM, a Minority Institution) propose to demonstrate the Robocasting process for 3D printing alumina (Al2O3), boron carbide (B4C), and silicon carbide (SiC) advanced ceramic materials. Using a proprietary delivery system and proprietary particulate pastes, we are able to 3D print parts at a minimum of 3.47 faster (247% improvement) than the 30 g/s Army Research Laboratory requirement. GTLs innovation and capability are directly responsive to the Armys initiative for tailorable, rapidly produced and affordable ceramic armor, which is not possible via traditional manufacturing due to specialty tooling, large upfront costs, and long lead times. Our process will provide an in-theater solution for future dismounted soldiers to additively manufacture customized body armor plate replacements and protective structures at forward operating bases (FOBs). Future applications may include the Modular Scalable Vest (MSV) developed by the Army during the Iraq and Afghanistan wars, and ceramic helmets.

Goodman Technologies (GT) and University of Hawaii (a Department of Defense University Affiliated Research Center and Minority Serving Institution) in partnership with Robocasting Enterprises (Small Business spin-off from Sandia National Laboratories technology transfer program), will meet all Army objectives (and more) by 3D printing B4C, B6O, B4C-SiC hybrid and other ceramic nanocomposite armor plates (male and female), and ceramic helmets. A meter-class printer dispenses patent pending RoboArmor nanopastes at a minimum of 3.47 faster (247% improvement) than the 30 g/s Army requirement. PEO Soldier has multiple Programs of Record where RoboArmor products (ESAPI, XSAPI, ESBI, XSBI plates) could be inserted in Phase III:Outer Tactical Vest, Improved Outer Tactical Vest, Modular Scalable Vest, Soldier Plate Carrier System (as a component of Interceptor Body Armor system), or Soldier Protection System which includes the Vital Torso Protection subsystem.Helmet programs include Advanced Combat Helmet and the Integrated Head Protection System.Our deterministic and integrated Phase II, Phase IIE and Commercialization Readiness Program projects will prototype a Modular Mobile Armor Printing Station (MMAPS) on a multifunctional, multi-user renewable energy POWER TRAILER.Subcontractors HiVE Energy, Lockheed Martin, and armor Subject Matter Expert Marc King (KGV Enterprises) will assist GT in creating the Armys vision.