SBIR-STTR Award

Diesel Waste Heat Recovery Utilizing a SuperTurbocharger
Award last edited on: 2/1/2013

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$844,467
Award Phase
2
Solicitation Topic Code
A09-194
Principal Investigator
Ed VanDyne

Company Information

VanDyne SuperTurbo Inc

3755 Precision Drive Suite 170
Loveland, CO 80538
   (970) 407-0005
   info@vandynesuperturbo.com
   www.vandynesuperturbo.com
Location: Single
Congr. District: 02
County: Larimer

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2010
Phase I Amount
$117,292
SuperTurbocharger is a compact, low cost, lightweight device being developed for maximum exhaust heat recovery from most piston engines such as those used in U.S. Army ground vehicles. The recovered energy is mechanically transferred to the engine crankshaft by the device, thereby improving the fuel efficiency. Conversely, the same SuperTurbocharger can accelerate the compressor in fraction of a second to reduce turbo lag. Preliminary modeling and tests conducted using the first and second generation prototypes on natural gas, diesel and gasoline engines were very promising. In Phase I, an engine will be selected and modeled without the SuperTurbocharger to establish the baseline on fuel efficiency. Further modeling will be performed on the same engine using the SuperTurbocharger to turbo compound exhaust energy to the maximum. Data will be compared to determine the feasibility of fuel efficiency gains. After successful completion of Phase I, the Phase I option will be exercised to design the SuperTurbocharger based on the Phase I model. In Phase II, a heat recovery system will be developed and built for testing on the selected engine in a laboratory. Necessary improvements will be made to the prototype to be ready for testing on a vehicle in Phase III.

Keywords:
Diesel Engine, Exhaust, Heat Recovery, Superturbocharger, Retrofit, Ground Vehicle, Fuel Efficiency, Modeling

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2011
Phase II Amount
$727,175
The VanDyne SuperTurbocharger a single device capable of supercharging, turbo charging and turbo compounding. The device mechanically controls the speed ratio between the engine crankshaft and the turbine/compressor. The SuperTurbocharger allows for improved engine transient response, increased power levels and an increase of overall fuel efficiency. During Phase I of this SBIR, VanDyne has completed GT-POWER modeling to verify the applicability of the device for the CAT 18L engine utilized in the Army’s HET-A1. BSFC gains for targeted operating points exceed 6% and fuel efficiency is improved across all operating points. Turbo lag is eliminated and maximum engine power has been enhanced. An additional patent has been filed as a result of this work. During Phase II, a prototype will be developed for this application and tested in a laboratory environment. Phase II is intended to validate and demonstrate the positive results from Phase I. VanDyne is well positioned for commercialization of the SuperTurbocharger and intends to utilize Phase III for durability and vehicle testing. This testing will be followed by production for Army applications in parallel with similar programs for automotive and industrial customers.

Keywords:
Superturbocharger, Turbocharger, Transient, Fuel Efficiency, Wast Heat Recovery, Turbo-Compounding