SBIR-STTR Award

Rotor Blade Designs for Quiet Performance
Award last edited on: 6/3/2021

Sponsored Program
STTR
Awarding Agency
DOD : AF
Total Award Amount
$899,984
Award Phase
2
Solicitation Topic Code
AFX20D-TCSO1
Principal Investigator
Joseph Zimmerman

Company Information

CU Aerospace LLC

3001 Newmark Drive
Champaign, IL 61822
   (217) 239-1703
   cuaerospace@cuaerospace.com
   www.cuaerospace.com

Research Institution

University of Illinois - Champaign

Phase I

Contract Number: FA8649-21-P-0053
Start Date: 12/2/2020    Completed: 6/2/2021
Phase I year
2021
Phase I Amount
$149,996
CU Aerospace (CUA) and team partner the University of Illinois at Urbana-Champaign (UIUC) propose to develop a new design methodology for rotor blades, which will offer quieter performance compared to conventional approaches. The proposed approach seeks to mitigate the acoustic impact of vortex-induced noise of lifting rotors and propellers, which currently serves as one of the dominant noise sources for these systems. In this approach, the design methodology for the thrust distribution will be guided to passively attenuate the roll-up process of rotor-tip vortices, leading to reduced interactions between shed vortices and subsequent blade elements or wing/body surfaces, as well as noise associated with turbulent regions outside of coherent vortex cores. The design will leverage lessons learned in previous investigations undertaken at UIUC, which involved research on the impact of wing lift distributions on the roll-up of the wing-wake vortex. This research will be extended to applications in the design of rotating wings, including lifting rotors, propellers, and lift fans. In the proposed work, the CUA-UIUC team will produce a tailored rotor design, in which the span-wise load is configured to produce the same lift as a conventional design, but with delayed roll-up of wake vortices controlled by eliminating strong discontinuities in vortex shedding strength along the span. The impact of such a design on rotor acoustics will be determined. Feasibility studies and customer discovery activities will be conducted during the Phase I effort.

Phase II

Contract Number: FA8649-21-P-1613
Start Date: 8/9/2021    Completed: 11/9/2022
Phase II year
2021
Phase II Amount
$749,988
CU Aerospace (CUA) and the University of Illinois at Urbana-Champaign (UIUC) are developing a new design methodology for rotor blades, which will offer quieter performance compared to conventional approaches. The applied approach seeks to mitigate the acoustic impact of vortex-induced noise of lifting rotors and propellers, which currently serves as a dominant noise source for these systems. The thrust distribution design methodology is guided to passively attenuate the roll-up process of rotor-tip vortices, which can lead to reduced interactions between shed vortices and subsequent blade elements or wing/body surfaces, as well as noise associated with turbulent regions outside of coherent vortex cores. Initial research has produced tailored rotor designs, in which the span-wise load was configured to produce similar lift to that of conventional designs, but with delayed roll-up of wake vortices controlled by eliminating strong discontinuities in vortex shedding strength along the span. The impact of such a design on rotor vehicle acoustics will be determined in proposed work. The outcomes are anticipated to be of value to future electric VTOL and UAS development for Air Force missions where reduced acoustics signatures will be beneficial. Potential commercial applications exist for improving public acceptance of rotorcraft for urban air mobility.