SBIR-STTR Award

An Advanced Endothermic Fuel System for Thermal Management in Hypersonic Vehicles
Award last edited on: 8/30/2022

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$799,995
Award Phase
2
Solicitation Topic Code
AF203-CSO1
Principal Investigator
David T Wickham

Company Information

Reaction Systems LLC (AKA: Reaction Systems Inc)

17301 West Colfax Avenue Suite 405
Golden, CO 80401
   (720) 352-7161
   hitch@reactionsystemsllc.com
   www.rxnsys.com
Location: Single
Congr. District: 07
County: Jefferson

Phase I

Contract Number: FA8649-21-P-0370
Start Date: 2/5/2021    Completed: 5/3/2021
Phase I year
2021
Phase I Amount
$49,999
Air breathing hypersonic vehicles generate much greater heat loads than traditional aircraft and therefore the fuel must provide additional cooling from endothermic chemical reactions on top of that normally supplied from sensible heating. Logistics fuels can provide only a small amount of chemical endotherm from thermal cracking reactions, and the process also produces coke which can block fuel flow. Unfortunately, with the projected increases in Mach and temperature that are anticipated in future missions, logistics fuels will not be able to meet the cooling needs of the next generation of hypersonic vehicles. In this project, Reaction Systems will demonstrate an advanced endothermic fuel technology that will provide the cooling capacity needed by evolving hypersonic vehicles. The reaction that this fuel undergoes produces a much higher chemical endotherm at substantially lower temperatures compared to thermal cracking reactions, and perhaps most important it does not produce coke and therefore eliminates the potential to block the fuel flow. In this project, Reaction Systems will partner with the Boeing Company who has stated that Reaction SystemsÂ’ endothermic fuel system represents enabling technology for the development of their hypersonic vehicle.

Phase II

Contract Number: FA8649-21-P-1454
Start Date: 8/9/2021    Completed: 11/9/2022
Phase II year
2021
Phase II Amount
$749,996
Air breathing hypersonic vehicles generate much greater heat loads than traditional aircraft and therefore the fuel must provide additional cooling from endothermic chemical reactions on top of that normally supplied from sensible heating. Logistics fuels can provide only a small amount of chemical endotherm from thermal cracking reactions, and the process also produces coke which can block fuel flow. Unfortunately, with the projected increases in Mach and temperature that are anticipated in future missions, logistics fuels will not be able to meet the cooling needs of the next generation of hypersonic vehicles. In this project, Reaction Systems will show that an advanced endothermic fuel technology can provide the cooling capacity needed by evolving hypersonic vehicles. The reaction that this fuel undergoes produces a much higher chemical endotherm at substantially lower temperatures compared to thermal cracking reactions, and perhaps most important it does not produce coke and therefore eliminates the potential to block the fuel flow. In this project, Reaction Systems will design, fabricate, and test an endothermic fuel heat exchanger that simulates a full-scale system that uses an intercooling loop where one fluid is circulated through high heat flux areas to absorb heat and then it is directed through a heat exchanger where the endothermic reaction is used to cool the fluid. The results will then be used to scale up the system to one that would simulate a full-scale vehicle.