SBIR-STTR Award

PaintJet: Controlled-Spray Head for Automated Stenciling of Aircraft Markings
Award last edited on: 9/14/2021

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$1,620,223
Award Phase
2
Solicitation Topic Code
AF192-064
Principal Investigator
Leonard J McCreary

Company Information

Figure Engineering LLC (AKA: Figure Inc)

9208 Venture Court Unit C-9
Manassas Park, VA 20111
   (866) 500-8484
   N/A
   www.figuremachine.com
Location: Single
Congr. District: 10
County: Prince Willim

Phase I

Contract Number: FA8571-20-C-0006
Start Date: 1/3/2020    Completed: 1/3/2021
Phase I year
2020
Phase I Amount
$120,383
Air Force readiness is deteriorating. The average age of USAF aircraft is approaching 35 years old and will soon surpass it. Increasing fleet age mean increased aircraft on ground (AOG) for maintenance and modernization. The USAF aircraft fleet size has been declining for 60 years. Declining fleet size requires running available assets harder and longer.

Phase II

Contract Number: FA8571-21-C-0031
Start Date: 9/10/2021    Completed: 3/10/2023
Phase II year
2021
Phase II Amount
$1,499,840
The United States Air Force (USAF) is suffering from two different fleet readiness trends. The fleet is aging, and readiness is falling. The increase in grounded aircraft, maintainer shortage, and worsening pilot retention have all led to a declining readiness level of the USAF. Painting is a resource-intensive task that is a major contributor to the maintenance backlog. One of the most resource-consuming parts of any paint job is the final markings. Application of markings such as identifiers, communicators, and insignia require more than their fair share of time and skill to complete. A great deal of time, skill, and space resources are wasted avoiding or fixing mistakes. The only coating process more labor intensive than marking an aircraft is correcting a marking mistake. Mistakes can be very expensive and put personnel at risk for repetitive strain injuries and peripheral neuropathy. An automated aircraft marking solution is required, but current state-of-the-art technology is not capable of printing with MIL-Spec paints. Current automated printing and marking technologies utilize inks that require a clearcoat to remain permanent. Current inkjetting equipment cannot print with the high-viscosity and high-solids content MIL-spec Paints required for aircraft marking. Figure Engineering plans to solve this national security issue by developing the paint printing technology they proved feasible in phase I into a multi-stage print head that can be mounted on a robotic arm for automated aircraft marking.