SBIR-STTR Award

Advanced Materials and Coatings for Unmanned Aerial System (UAS) Propulsion
Award last edited on: 1/13/2020

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$650,000
Award Phase
2
Solicitation Topic Code
AF182-059
Principal Investigator
Christopher J Spytek

Company Information

Spytek Aerospace Corporation (AKA: SA)

450 Frontier Way Unit D
Bensenville, IL 60106
   (630) 595-9133
   contact@spytekaerospace.com
   www.spytekaerospace.com
Location: Single
Congr. District: 03
County: DuPage

Phase I

Contract Number: FA8650-19-P-2032
Start Date: 11/30/2018    Completed: 11/30/2019
Phase I year
2019
Phase I Amount
$150,000
The role of class III UAVs is becoming prevalent for high altitude DOD operations.Turbine engine concepts, capable of long lives and reliability, with minimal maintenance, high fuel efficiency, altitude capability, low noise, operating in austere environments, produced at low cost are required.Spytek proposes to use its newly developed J302-GMX-2 200 lbt turbojet developed under a SOSSEC/LCMC contract, modifying it with advanced ceramics in the hot section for improved performance. The J302 engine leverages low cost engine build technologies to produce a low cost turbo-jet engine. The focus of the SOSSEC engine development is producibility and low cost manufacture with maximized performance.Target unit costs are $16,800.The project objective for this Phase I SBIR is a study/manufacture/test effort to apply advanced materials and coatings to improve the engine efficiency, boosting temperature capability, and durability of the engine. This includes low cost and high performance, design concepts and technologies such as ceramics and TBCs in the engine combustor/turbine and possibly TBCs in the compressor, creating an innovative 200+ lbt turbine engine propulsion system for class III Unmanned Aerial Vehicles (UAVs) taking advantage of higher turbine inlet temperatures and possibly higher overall pressure ratio (OPR) for maximum efficiency.gas turbine engine,Ceramic Turbines,Inter-Turbine Burner,Thermal Barrier Coatings

Phase II

Contract Number: FA8650-21-C-2309
Start Date: 3/29/2021    Completed: 6/29/2023
Phase II year
2021
Phase II Amount
$500,000
Spytek Aerospace will develop and fabricate the J301 70 lbt turbojet in two forms, hybrid, J301H, consisting of machined and additive components and fully additive, J301A. Working with UDRI for the development of the additive manufacturing procedures and