SBIR-STTR Award

Scalable, High Performance, Pump-Fed Spacecraft Propulsion System
Award last edited on: 9/18/2018

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$899,734
Award Phase
2
Solicitation Topic Code
AF162-008
Principal Investigator
Nadim R Eid

Company Information

Flight Works Inc

17905 Sky Park Circle Suite F
Irvine, CA 92614
   (949) 387-9552
   info@flightworksinc.com
   www.flightworksinc.com
Location: Single
Congr. District: 47
County: Orange

Phase I

Contract Number: FA9300-17-C-1004
Start Date: 1/24/2017    Completed: 10/24/2017
Phase I year
2017
Phase I Amount
$149,833
The project focuses on the development of a low cost, compact, low tank pressure, high performance nanosat propulsion system which could be scaled to larger spacecraft. The technology, based on micropumps developed for hydrazine, MMH, NTO, AF-M315E and LMP-103S, has been demonstrated in hot-fire tests with hydrazine, and hot fire tests are planned for a 100 lbf class MMH/MON-25 thruster. The proposed effort leverages developments made as part of several on-going programs and integrates them into a high performance system. The Phase I effort also includes hardware manufacturing and test to reduce development risks. With a micropump, the pressurization system is eliminated, the propellant storage and feed system can be designed for low pressures, and lighter, conformal tanks can be used for greater compactness. This reduces system overall size and mass thus providing increases in performance. Hardware costs are significantly less (fewer components). Furthermore, many of the components can be made affordably and quickly using additive manufacturing techniques. The technology can be used for steady-state burns, in pulse-mode, and for throttling if needed for optimum mission operations, and is applicable to all propellant combinations and scales ranging from CubeSats and Nanosats to larger satellites such as GPS and AEHF.

Phase II

Contract Number: FA9300-18-C-2003
Start Date: 8/31/2018    Completed: 8/31/2020
Phase II year
2018
Phase II Amount
$749,901
The project focuses on the development of a low cost, compact, low tank pressure, high performance AF-M315E propulsion system for ESPA-class spacecraft which could be scaled to larger spacecraft. The technology, based on micropumps developed for hydrazine, MMH, NTO, AF-M315E and LMP-103S, has been demonstrated in hot-fire tests with hydrazine, and hot fire tests are planned for a 100 lbf class hypergolic thruster. The Phase II effort builds on results from Phase I including low cost tank with integrated feed system manufacturing and system pulsed cold flow tests. With a micropump, the pressurization system is eliminated, the propellant storage and feed system can be designed for low pressures, and lighter, conformal tanks can be used for greater compactness. This reduces system overall size and mass thus providing increases in performance. Hardware costs are significantly less and many of the components can be made affordably and quickly using additive manufacturing techniques.The technology can be used for steady-state burns, in pulse-mode, and for throttling if needed for optimum mission operations, and is applicable to all propellant combinations and scales ranging from CubeSats and Nanosats to larger satellites such as GPS and AEHF.