SBIR-STTR Award

A Shock Hardened Precision Timer
Award last edited on: 10/13/05

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$496,738
Award Phase
2
Solicitation Topic Code
AF98-220
Principal Investigator
Ray Sawin

Company Information

Andersen Laboratories Inc (AKA: Micro Networks)

324 Clark Street
Worcester, MA 01606
   (508) 852-5400
   sales@mnc.com
   www.andersenlabs.com
Location: Multiple
Congr. District: 02
County: Worcester

Phase I

Contract Number: F08630-98-C-0059
Start Date: 6/9/98    Completed: 3/9/99
Phase I year
1998
Phase I Amount
$99,065
Precision time bases capable to withstanding high shock application have been difficult to achieve due to the inherent sensitivity of stable, frequency control component to vibration and inertial loading. These limitations are due substantially to packaging requirements of the components, e.g. hermetic, non-surface-contracting enclosures. The assembled component and its package could not be rigidly mounted to meet shock requirements. This project addresses these limitations through the use of a precision resonator device mounted and potted directly on the oscillator circuit board. The resonator structure will be based on the STW (Surface Transverse Wave) resonator. Various resonator designs will be evaluated for compatibility with encapsulation. Prototype oscillators will be assembled and tested using resonators potted in situ.

Benefits:
Shock hardened precision timers will have wide application in a variety of shock, inertial loaded, and high vibration applications. Several of these applications are telemetry applications for munitions and space based, air frames mounted and ground vehicle mounted time bases used in data communications and GPS navigation. Consumer applications include enhanced precision time bases for TDMA and CDMA digital cellular systems and civilian navigational aid enhancements.

Phase II

Contract Number: F08630-99-C-0017
Start Date: 6/4/99    Completed: 12/4/00
Phase II year
1999
Phase II Amount
$397,673
A proven concept for a shock hardened precision timer will be brought to the manufacturing stage of being released for production. Development work will include a refinement of encapsulation technique, an order of magnitude size reduction, and a resolution of reproducibility and process issues. Precision will be optimized by resonator design and material modifications. This timer consists of an oscillator designed around a derivative of a SAW resonator and features a thick film circuit, a wrap around metal housing, plus a novel resonator encapsulation technique to achieve multi-directional shock hardening to levels of 100,000 g's. Size and power consumption are kept low while providing a robust output at a 1.0 milliwatt level. The oscillator will be enhanced to allow for on-off keying, thus enabling it to be used in a telemetry mode. This phase II development work will result in manufacturing drawings for both a "present needs timer" and an "emerging needs" timer. Additionally, the encapsulation technology will be develop into a new electronic packaging format with reduced size and cost for a variety of SAW devices. This is of benefit to the Air Force as well as commercial electronic systems.

Benefits:
This technology developed in this phase II effort will allow SAW based oscillators and other SAW filters to be used in applications requiring low vibration sensitivity. This includes such things as high vibration environments, high acoustic noise environments, oil well data logging and beacons related to crash environments. The new package developed will allow SAW devices to be sufficiently attractive in cost and size that new applications will be possible especially in hand held wireless communication and wearable computer equipment.