SBIR-STTR Award

Lifetime Filtration for Military Vehicles
Award last edited on: 7/31/2003

Sponsored Program
SBIR
Awarding Agency
DOD : Army
Total Award Amount
$849,984
Award Phase
2
Solicitation Topic Code
A00-174
Principal Investigator
Louis A Krempel

Company Information

Analytical Engineering Inc (AKA: AEI)

2555 Technology Boulevard
Columbus, IN 47202
   (812) 376-6472
   info@aei-tech.com
   www.aei-tech.com
Location: Single
Congr. District: 06
County: Bartholomew

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2001
Phase I Amount
$119,989
This program will eliminate all lubrication oil and oil filter replacement in the HMMWV and FMTV for the entire vehicle service life. This will be accomplished by delivering to the US Army a retrofit lubrication filter, immediately compatible with existing hardware, which will install and operate in the existing envelope, provide superior full flow filtration to existing filters, be factory fit or field retrofitable, provide lifetime filtration and lifetime oil without replacement or periodic maintenance, be robust, provide a visual indicator on the housing when pressure criteria have been exceeded, operate in bypass mode if necessary during mission critical needs, be cost effective and provide excellent reliability. This goal will be accomplished using breakthrough technology to design and build a combination system incorporating a full flow filtration section working in conjunction with an ultracentrifugal element to effectively remove all particulates. Proprietary time-release pellets will maintain TBN balance. Benefits include: 1) No periodic maintenance, reducing breakage and costs, 2) Lifetime of vehicle oil, eliminating replacement oil costs, 3) No used oil or filter elements, eliminating costly disposal, 4) Simplified supply logistic for in-field operations. The proposed filtration system is based on AEI patented technology developed for Class 8 on-highway trucks. Commercialization potential is high, as this system would be instantly applicable for all light and medium duty diesel engine in both civilian and military sectors. The combination of huge ecological benefits from eliminating used filters and used oil, combined with payback on investment cost within 18 months will assure rapid market acceptance and commercialization.

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2002
Phase II Amount
$729,995
Improving filtration technology for military vehicle engine lubrication systems remains a significant challenge. Equipment failures due to improper or excessive periodic maintenance contribute substantially to the overall cost of maintaining military fleets and create combat ineffectiveness during mission critical operations. Current systems have short filter life span and do not provide satisfactory particle removal. Disposal of the filter element and used oil presents an expensive and hazardous problem for maintenance personnel. Analytical Engineering, Inc. (AEI) proposes to take the results of an extremely successful Phase I project into commercialization at the close of a Phase II program. AEI is partnered with a Baldwin Filters, a manufacturer and worldwide distributor, to commercialize several revolutionary filtration systems. Removal efficiencies and capacities in these new systems greatly surpass the technologies of conventional barrier filtration. A continuation in the development of this revolutionary technology is proposed for lifetime lubricant filtration on the HMMWV vehicle. The filter system employs the use of a high capacity, high efficiency full flow section with integral additive replenishment and an ultracentrifuge bypass section. The new spin-on replacement system transparently provides at least 200,000 mile life resulting in greatly reduced maintenance and significantly improved engine durability of military vehicles