SBIR-STTR Award

Compact power converter with high waveform quality for direct-drive renewable energy generators
Award last edited on: 12/29/2020

Sponsored Program
SBIR
Awarding Agency
DOE
Total Award Amount
$1,808,049
Award Phase
2
Solicitation Topic Code
17a
Principal Investigator
Ravisekhar Raju

Company Information

FastWatt LLC

6 Brassfield Court
Clifton Park, NY 12065
   (518) 278-7017
   N/A
   www.fastwatt.com
Location: Single
Congr. District: 20
County: Saratoga

Phase I

Contract Number: DESC0020859
Start Date: 6/29/2020    Completed: 6/28/2021
Phase I year
2020
Phase I Amount
$242,800
Offshore wind turbines are being deployed with increasing power ratings to take advantage of the reduced cost of electricity achievable with larger machine sizes. The power conditioning system and transformer that interface the wind generator to the grid are a critical part and there is an industry need to make them more compact, reliable, easier to install and service, and capable of cleaner waveforms. The objective of the proposed work is to develop a compact power conditioner using wide-band gap semiconductors and high frequency transformers for interfacing offshore wind machines such newly developing superconducting generators with high voltage (69 kV) collection grids. A multi-level scalable power conditioner topology with novel high frequency and high voltage isolation will be developed. An advanced power conditioning system approach will be developed including topology, power components selection, and controls to address challenges of advanced very high-power wind turbines and marine hydrokinetic (MHK) turbines. The work to be done includes computer modeling and simulation of the topology and controls. Preliminary design and prototype testing of the insulation approach to handle a 69 kV grid connection will be carried out. Interactions between the power conditioner and a superconducting generator will be studied using computer models developed by Fastwatt and GE. Benefits of the new power conditioning system include reduced size and weight which will make it easier to install and service in offshore turbines. The technology can also be used for other applications such as solar farm integration, locomotives, and offshore oil and gas installations.

Phase II

Contract Number: DE-SC0020859
Start Date: 8/23/2021    Completed: 8/22/2023
Phase II year
2021
Phase II Amount
$1,565,249
Offshore wind turbines are being deployed with increasing power ratings to take advantage of the reduced cost of electricity achievable with larger machine sizes. The power conditioning system and transformer that interface the wind generator to the grid are a critical part and there is an industry need to make them more compact, reliable, easier to install and service, and capable of cleaner waveforms. The objective of the proposed work is to develop a compact power conditioner using wideband gap semiconductors and high frequency transformers for interfacing offshore wind machines such newly developing superconducting generators with high voltage 69 kV collection grids. A multilevel scalable power conditioner topology with novel high frequency and high voltage isolation will be developed. Computer models of the converter interface with a superconducting generator and a medium voltage grid were developed. Prototype testing of the new high frequency transformer insulation concept was carried out. Work to be done includes computer modeling and simulation of the converter system and controls along with generator and grid interface. A prototype 35 kV system will be built using the modular high frequency link converter concept. Commercialization tasks will be undertaken. Benefits of the new power conditioning system include reduced size and weight which will make it easier to install and service in offshore turbines. The technology can also be used for other applications such as solar farm integration, locomotives, and offshore oil and gas installations.