SBIR-STTR Award

Advanced Manufacturing of Smart Coatings for Utility-Scale Photovoltaic Applications and Solar Cells
Award last edited on: 10/14/2021

Sponsored Program
SBIR
Awarding Agency
NSF
Total Award Amount
$1,223,845
Award Phase
2
Solicitation Topic Code
M
Principal Investigator
Nishikant (Nish) Sonwalkar

Company Information

SunDensity Inc

100 Morrissey Boulevard VDC Room 166
Boston, MA 02125
   (617) 642-1767
   N/A
   www.sundensity.net
Location: Multiple
Congr. District: 07
County: Suffolk

Phase I

Contract Number: 2014818
Start Date: 5/15/2020    Completed: 4/30/2021
Phase I year
2020
Phase I Amount
$224,903
The broader impact of this Small Business Innovation Research (SBIR) Phase I project is to increase the adoption of solar power by reducing the life-cycle cost of solar energy. The proposed work is to use a novel approach to improving the efficiency of any solar module with an additive manufacturing process. The technology tunes sunlight to improve its absorption and maximize its conversion into electric power. The proposed SBIR Phase I project will advance the development of a high-precision additive manufacturing process to create uniform optical layers for solar cells. A layer of nano-optical coating is created on either a plate-glass or polycarbonate substrate. The proposed coating restricts the wavelength distribution of incident photons to match the bandgap of mono- and polycrystalline silicon solar cells. The coating enhances coherence by embedding a nano-particle layer creating localized surface plasmon resonance on the crystalline silicon solar cell surface. Photons are scattered back to the solar cell with a one-dimensional distributed Bragg reflector.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

Phase II

Contract Number: 2127034
Start Date: 9/15/2021    Completed: 8/31/2023
Phase II year
2021
Phase II Amount
$998,942
This award is funded in whole or in part under the American Rescue Plan Act of 2021 (Public Law 117-2). The broader impact of this Small Business Innovation Research (SBIR) Phase II project is to improve the power output of solar cells and sensors to accelerate generation of clean power. This technology can be applied to industries such as solar panels, optics, imaging, and display devices. The proposed project will advance a manufacturing process to make the coatings at scale. This project will advance translation of multi-layered nano-optical coatings for photovoltaic panels, architectural glass, and opto-electronic devices. The technology uses photonic crystals guiding photons through a plasmonic resonance microstructure for efficient down- and up-conversion of spectrum of light. Technical objectives are to demonstrate and validate efficacy of the large-scale manufacturing of this coating on glass substrate for photovoltaic panels. This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.