SBIR-STTR Award

Fidelity Enhancement of Nuclear Power Plant Simulators Utilizing High Fidelity Simulation Predictions
Award last edited on: 1/6/2023

Sponsored Program
STTR
Awarding Agency
DOE
Total Award Amount
$2,250,000
Award Phase
2
Solicitation Topic Code
30c
Principal Investigator
Hisham Sarsour

Company Information

Western Services Corporation (AKA: WSC Inc)

7196 Crestwood Boulevard Suite 300
Frederick, MD 21703
   (301) 644-2505
   N/A
   www.ws-corp.com

Research Institution

Oak Ridge National Laboratory

Phase I

Contract Number: DE-SC0018915
Start Date: 7/2/2018    Completed: 7/1/2019
Phase I year
2018
Phase I Amount
$150,000
Accurate simulation of nuclear power plant behavior is necessary for both engineering and training applications. An engineering grade simulator, used for design, safety analysis and operations, is characterized by high fidelity, computational power, lack of real-time capability, and user non-interactive environment. By contrast, a training grade simulator, used for operator training and education, is characterized by lower fidelity, less computational power, real- time capability, and user interactive environment (e.g. freeze, interrupt, restart, retrace, redirect and visual display capabilities). This project’s objective is to take the most overall desirable characteristics of both nuclear power plant engineering and training grade simulators, while increasing their respective fidelities, to create a simulator with a more productive environment for engineering applications and facilitate commonality across engineering and training grade simulators. This will result in increased engineering productivity, economic improvements via enhanced designs and operations via margin utilization, and more realistic training and education. Given the limited time and budget associated with Phase 1, focus of work to be done under Phase 1 will be on improving fidelity of one component of the nuclear power plant simulator, that being the neutronics portion of the core simulator. This will be done by employing a higher fidelity core simulator than that of currently used simulators to “inform” such simulators so that their fidelity can be improved. The higher fidelity core simulator that will be employed is the Consortium for Advanced Simulation of Light Water Reactors VERA-CS code. This simulator employs transport theory (MOC and SPN), many energy groups, and fine spatial mesh, with many isotopes tracked. In-core thermal-hydraulic (T-H) solution employs a subchannel two-fluid, three-field methodology, and finite difference solution for fuel rod heat conduction. Currently employed simulators utilize the few-group nodal diffusion method with limited isotope tracking and coupled in-core T-H model most often employing a closed channel, homogenous equilibrium mixture, drift flux, or a six equation, two-fluid model (e.g. RELAP5-3D). For this project the NESTLE nodal simulator will be utilized. All these models utilize a coarse spatial mesh, so homogenization techniques are important to obtaining reasonable fidelity. For the radiation transport solution, this is today done by completing lattice physics calculations. Lattice physics outputs include homogenized nuclear data (nodal cross-sections, discontinuity factors and pin form factors) as functions of thermal-hydraulics conditions and history effects. Lattice calculations are two dimensional (radial plane) and assume zero current boundary condition, and spatially and time constant temperatures and densities; hence, core-wide spatial and history effects are not correctly captured, requiring various ad hoc corrections to be introduced at the core-wide solution level using information from lattice branch depletions. Ideally, one could utilize VERA-CS in place of currently employed simulators to overcome these limitations, since VERA-CS introduces none of them. Unfortunately, VERA-CS computer resource requirements and execution times currently do not make this practical, given the volume of engineering grade simulations and need for real-time capability for training grade simulations. Executing VERA-CS a limited number of times to “inform” a currently employed simulator presents a practical path forward. For neutronics this would be done by completing core depletion and instantaneous branch cases using VERA-CS, to provide information that would be used, along with 3-D one-node nodal solutions, to generate consistently (with respect to preserving nuclear interaction rates, leakage, and pin powers) collapsed (with respect to space, energy and methodology) nuclear data for each spatial node, thereby correctly capturing core-wide and history effects. Research, development and verification of this consistent collapse approach, using VERA-CS and NESTLE, would be completed during Phase 1 with a focus on steady-state conditions. Phase 2 would then further characterize the nuclear data to enable transient conditions simulations, extend the consistent collapse methodology to in-core thermal-hydraulics to better capture subchannel effects, incorporate the core simulator into the overall nuclear power plant simulator, and refine the interactive environment characteristic of training grade simulators to better support engineering applications.

Phase II

Contract Number: DE-SC0018915
Start Date: 8/19/2019    Completed: 8/18/2021
Phase II year
2019
(last award dollars: 2021)
Phase II Amount
$2,100,000

Accurate simulation of nuclear power plant behavior is necessary for both engineering and training applications. An engineering grade simulator, used for design, safety analysis and operations, is characterized by high fidelity, computational power, lack of real-time capability, and user non-interactive environment. By contrast, a training grade simulator, used for operator training and education, is characterized by lower fidelity, less computational power, realtime capability, and user interactive environment (e.g. freeze, interrupt, snap, reset, retrace, redirect and visual display capabilities). This project’s objective is to take the most overall desirable characteristics of both nuclear power plant engineering and training grade simulators, while increasing their respective fidelities, to create a simulator with a more productive environment for engineering applications and facilitate commonality across engineering and training grade simulators. This will result in increased engineering productivity, economic improvements via enhanced designs and operations via margin utilization, and more realistic training and education. In Phase 1, with the limited budget, the focus of the work was on improving fidelity of the neutronics portion of currently deployed core simulators which run in real time, using the VERA-CS high-fidelity core simulator to “inform” a currently deployed simulator, NESTLE. It was demonstrated that using VERA-CS to “inform” NESTLE, resulted in tremendous enhancement to its fidelity. In this manner, the nuclear industries’ current usage of PC based computer resources and real time simulation capability could be retained, while only requiring a limited usage of HPC resources that are associated with executing VERA-CS. VERA-CS not only has high fidelity in neutronics simulation, via usage of the MPACT code, based upon transport theory, many energy group, fine mesh, and hundreds of isotopes tracked, but also has high fidelity regarding core T-H. This is achieved by utilizing core T-H simulator, CTF that treats two-fluids-three fields, along with mass, momentum and energy exchanges between subchannels, an important phenomenon for certain accident scenarios. However, to minimize computer resources, Phase II will develop and employ a coarse control volume version of CTF, which will require adjustment of closure relations to improve agreement with finer subchannel CTF models. Phase II will also incorporate the core simulator into the overall nuclear power plant simulator utilizing an enhanced RELAP5-3D system T-H code and refine the interactive environment characteristic of training grade simulators to better support engineering applications. In Phase II, and based on results from Phase I, WSC plans to develop and commercialize two products: 1. Engineering Simulators that uses a fully integrated NESTLE-RELAP5-CTF model, building upon Phase I advances. In this case, NESTLE and CTF will model the core neutronics and T-H, while RELAP5 will model the entire nuclear steam supply system (NSSS) plus control and protection logic. This will call for Phase II to extend the Phase I work, by introducing dependence on burnup and enabling transient simulation capability for NESTLE; developing a coarse control volume CTF model used to predict core T-H feedback, developed by adjusting closure relationships to improve agreement with standard subchannel CTF predictions; integrating the RELAP5-3D NSSS T-H simulation with an enhanced reactor vessel model to better treat core subchannel mixing and lower/upper plenum fluid flow; and, finally, enhancing the human-machine interface associated with training simulators to meet the needs of an engineering simulator. 2. Real-time Training Simulators that uses a fully integrated RELAP5-NESTLE model that is currently in use by WSC, but now utilizing the results of Phase I along with further enhancements of NESTLE neutronics data input and some of the RELAP5-3D features noted above. In this case, NESTLE will model the neutronics inside the core, while RELAP5 will model the total NSSS T-H providing the core T-H feedback.