SBIR-STTR Award

High Thermal Conductivity Gaskets Based On Carbon Nanotube Vertical Arrays
Award last edited on: 10/9/2012

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$898,611
Award Phase
2
Solicitation Topic Code
AF121-060
Principal Investigator
Thomas Tiano

Company Information

NanoTechLabs Inc

409 West Maple Street
Yadkinville, NC 27155
   (336) 849-7474
   nanotech@nanotechlabs.com
   www.nanotechlabs.com
Location: Single
Congr. District: 05
County: Forsyth

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2012
Phase I Amount
$149,124
In this Phase I Air Force SBIR program, NanoTechLabs (NTL)will develop a space-qualifiable, high-conductance, thermal interface material (TIM) for use in space-based flanged heat-pipe-to-heat-pipe joints or for mounting relatively small area units with stiff baseplates and high power loads. NanoTechLabs will exploit its novel carbon nanotube vertical array material and manufacturing process, and embed vertical nanotube arrays in a compliant low outgassing matrix.

Benefit:
This research would benefit commercial satellite programs requiring thermal management. The high conductivity TIM developed in this program would also have applications in computer processor heat sinks, commercial electronics, and personal/portable electronics.

Keywords:
Thermal Interface Material, Carbon Nanotube, Vertically Aligned Nanotube Array, Resin, Heat Pipe, Thermal Conductivity, Satellite

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2013
Phase II Amount
$749,487
Through the Phase II program, NTL will finalize the materials development and demonstrate the ability of a TIM material based on carbon nanotube vertical arrays to meet general requirements for space applications. In addition we will define and initiate tests required for a specific Air Force application. NTL will not only demonstrate a heat transfer coefficient greater than 45,000 W/m2K over an area of 2.5?x 3.0? (thermal conductivity of ~23 W/mk at a thickness of 500 microns), it will demonstrate the capability of operation over a temperature range of -40C to 125C along with 30,000 thermal cycles with a temperature difference of 15C per cycle as well as showing that the thermal conductivity will not be impacted by environmental conditions.

Benefit:
TIMs have wide usage in many other market segments. Due to the high performance of the product, our initial market is space and aerospace applications with the customer base being the Air Force and its prime contractors. The product however will significantly improve the performance of high-power electronic devices, allowing them to continue to increase in power without the threat of overheating. Therefore, the product will make in-roads in to the following technologies: computers, telecoms, medical/office equipment and automotive.

Keywords:
Thermal Interface Material, Carbon Nanotube, Vertically Aligned Nanotube Array, Resin, Heat Pipe, Thermal Conductivity, Satellite