SBIR-STTR Award

Cryocooler for New Focal Plane Arrays
Award last edited on: 1/27/2012

Sponsored Program
SBIR
Awarding Agency
DOD : AF
Total Award Amount
$1,139,940
Award Phase
2
Solicitation Topic Code
AF112-136
Principal Investigator
Paul Hendershott

Company Information

Front Range Engineering Company

6205 Lookout Road Unit D
Boulder, CO 80301
   (303) 530-2800
   paul.hendershott@gmail.com
   www.frontrangeengineering.us
Location: Single
Congr. District: 02
County: Boulder

Phase I

Contract Number: ----------
Start Date: ----    Completed: ----
Phase I year
2012
Phase I Amount
$147,123
The proposed low-temperature, low-cost cryocooler meets a need for lower temperatures required by emerging airborne applications. Airborne platforms are adding infrared and hyperspectral sensors, which require cryogenic cooling to less than 77 K, in some cases as low as 25 K. The current state-of-the-art commercial/military cooler is designed to work at around 80 K and can operate without heat load at temperatures of 45-60 K. Other options for 25 K cooling include cryogenic dewars requiring cryogen availability and handling scenarios that tend to limit CONOPS flexibility. Besides meeting these airborne requirements, the low-cost cryocooler developed in this SBIR can be used for shorter (2 year) space missions in which high performance, provided at reduced cost, are essential. With cryocooler life testing, it is likely that the design developed in this SBIR will be capable of longer life (5-7 years). The Phase I SBIR will focus on cryocooler architecture trades and cryocooler systems requirements definition followed by verification testing of several key design elements.

Benefit:
A successful Phase 2 effort could lead to a large number of applications. Ball intends to market this cooler together with their cryogenic system expertise to sensor providers within Ball and other external providers. Such a cooler could eliminate the need for cryogens on airborne missions providing a significant CONOPS advantage. These sensors can be marketed to both Air Force, other military, NASA and commercial companies.

Keywords:
Airborne, High Efficiency, Low Audible Noise, Focal Plane Cooling, 70k Cooling, 25k Cooling, Minimal Weight, Low Cost Cryocooler

Phase II

Contract Number: ----------
Start Date: ----    Completed: ----
Phase II year
2013
Phase II Amount
$992,817
Air and space gimbaled Infrared, multi-spectral, and hyperspectral sensor systems require cryogenic cooling to operate. Current cryogenic systems are inefficient, costly, subject to vibrations, are typically the high-maintenance portion of a sensor system, and take up a considerable amount of size, weight and power (SWaP) onboard air and space platforms. Current Cryocooler technology used by the Department of Defense generally fall into one of two categories. The first category, space Cryocooler, includes multiple candidate technologies capable of reaching an objective ~30K temperature and below, but these systems typically cost >$1M because of the low build quantities and the extreme demands of the environment, and excessively high overhead costs of large contractors. The second category, airborne tactical Cryocooler, are ?affordable? at a typical cost between $5,000 and $20,000, but they are generally designed for a high operating temperature range (>65K) for the objective mission. The Cryocooler design resulting from the Phase I SBIR is a military-grade Cryocooler capable of reaching temperatures traditionally reserved for the space Cryocooler, but at a recurring price more typical of the tactical Cryocooler marketplace. The Phase II SBIR will move the system design developed in the Phase I SBIR to a flight configuration demonstration unit.

Benefit:
The Phase II effort will lead to a large number of applications. This Cryocooler will eliminate the need for cryogens on airborne missions providing a significant CONOPS advantage. These sensors can be marketed to both Air Force, other military, NASA, classified customers, and commercial companies.

Keywords:
25k Cryocooler, Low Cost, High Efficiency, Low Vibration, Tactical Cryocooler, Demonstration Unit