SBIR-STTR Award

This Small Business Innovation Research (SBIR) Phase I project proposes a robotic grasper based on a novel torque switching mechanism, and a structurally compliant finger with embedded sensing. Robotic hands in industry tend to be fragile and lack the dexterity to perform a wide range of grasping and manipulation tasks. Robotic hands in academia tend to be more dexterous yet tend to be bulky, possessing large controller cabinets and/or forearms. Furthermore, when a collision occurs within a robotic workcell it is usually the hand (gripper) that makes impact. The proposed hand will have greater dexterity than a conventional gripper, being able to perform both power grasps and pinch grasps on large and small objects and yet be able to absorb and survive major collisions fully intact while alerting the robot system to move more cautiously. The Phase-I project objectives are: (1) create prototypes of an active torqueswitching mechanism; (2) create prototypes of a resilient polymer link with an embedded sensor; (3) build a prototype 2-fingered hand; (4) evaluate functionality of the prototype hand. Phase II will result in a compact, durable hand capable of grasping and manipulating a large range of objects. The broader impact/commercial potential of this project is three-fold; there will be a general commercial impact, a direct commercial impact, and a societal impact. The general commercial impact addresses the shortcomings of metal gripper devices available today. These gripper devices discourage the use of robotic systems, thereby undermining manufacturing productivity. The proposed solution improves manufacturing competitiveness by enabling easier adoption of robotic work cells. The direct commercial impact is that local (US) workers will assemble, test, and ship these products. Ninety-five percent of the components will be sourced from US fabricators and OEM suppliers, boosting the US economy. Meanwhile, the company exports 50% of its finished products to foreign markets. The societal impact stems from the idea that the risk of damage to an expensive robot discourages innovation and keeps the programming to a select few programming ?experts?. The proposed solution invites production line workers back into the process. Without the high cost of collisions, the worker (true expert) is encouraged to experiment and program process improvements. Corporations otherwise automate these workers out of their skilled jobs who then join the unemployed while the company literally loses touch with the ability to understand and innovate processes

This Small Business Innovation Research Phase II project proposes a robotic hand based on a novel torque-switching mechanism and patented miniature motor controllers. The mechanism actively channels motor torque along different transmission paths and enables dependant and independent (time-discreet) control of both finger joints in a robotic hand to perform both power and pinch grasps. There is a growing need in industry for adaptable and flexible manufacturing capabilities in a dynamic environment. Industry generally uses single-axis grippers and end-effectors that are modified to pick up specific items in a highly-controlled environment. This requires exchanging multiple customized and expensive grippers via tool-changers. This project?s goal is to produce a paradigm shift in the materials-handling industry by introducing a highly flexible, affordable, and lightweight robotic gripper that can grasp and manipulate objects of varying size, shape, and stiffness. The Phase-II project objectives are to design and develop a prototype 3-fingered gripper using a novel torque-switching mechanism, optimized motors, multiple feedback sensors, and miniature control electronics, and to test and evaluate the prototype gripper in an industrial setting. This program will result in a compact, lightweight, and affordable robotic hand capable of grasping and manipulating a large range of objects. The broader impact/commercial potential of this project addresses the shortcomings of gripper devices available today which discourage the use of robotic systems, thereby undermining manufacturing productivity. The proposed solution improves manufacturing competitiveness by enabling easier adoption of robotic work cells in conventional markets such as light manufacturing and emerging markets such as the food and beverage industry. The societal impact will be felt in the field of education where robotics is recognized as a strategic motivator for children and young adults to enter into technical fields. Most robots are too large and dangerous to bring into a classroom. The proposed robotic hand will be very portable, safe, and exciting for both educators and students. A significant increase in gripper dexterity will make it an even more attractive motivator in the classroom and other secondary educational programs and workshops. A potential secondary application for this innovation is a more dexterous and lightweight hand prosthesis which could have a major societal impact. Finally, the ability to transmit torque through different paths in a miniature package and allow control of different functions with a single small actuator enables lightweight yet versatile machines and could have impacts beyond the field of robotics. This Small Business Innovation Research Phase II project proposes a robotic hand based on a novel torque-switching mechanism and patented miniature motor controllers. The mechanism actively channels motor torque along different transmission paths and enables dependant and independent (time-discreet) control of both finger joints in a robotic hand to perform both power and pinch grasps. There is a growing need in industry for adaptable and flexible manufacturing capabilities in a dynamic environment. Industry generally uses single-axis grippers and end-effectors that are modified to pick up specific items in a highly-controlled environment. This requires exchanging multiple customized and expensive grippers via tool-changers. This project?s goal is to produce a paradigm shift in the materials-handling industry by introducing a highly flexible, affordable, and lightweight robotic gripper that can grasp and manipulate objects of varying size, shape, and stiffness. The Phase-II project objectives are to design and develop a prototype 3-fingered gripper using a novel torque-switching mechanism, optimized motors, multiple feedback sensors, and miniature control electronics, and to test and evaluate the prototype gripper in an industrial setting. This program will result in a compact, lightweight, and affordable robotic hand capable of grasping and manipulating a large range of objects. The broader impact/commercial potential of this project addresses the shortcomings of gripper devices available today which discourage the use of robotic systems, thereby undermining manufacturing productivity. The proposed solution improves manufacturing competitiveness by enabling easier adoption of robotic work cells in conventional markets such as light manufacturing and emerging markets such as the food and beverage industry. The societal impact will be felt in the field of education where robotics is recognized as a strategic motivator for children and young adults to enter into technical fields. Most robots are too large and dangerous to bring into a classroom. The proposed robotic hand will be very portable, safe, and exciting for both educators and students. A significant increase in gripper dexterity will make it an even more attractive motivator in the classroom and other secondary educational programs and workshops. A potential secondary application for this innovation is a more dexterous and lightweight hand prosthesis which could have a major societal impact. Finally, the ability to transmit torque through different paths in a miniature package and allow control of different functions with a single small actuator enables lightweight yet versatile machines and could have impacts beyond the field of robotics.